Ford Fusion: Body and Paint / Rear End Sheet Metal Repairs

Side Panel Extension. Removal and Installation

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Back Panel and Reinforcement. Removal and Installation

Special Tool(s) / General Equipment Hot Air Gun 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B -  Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Removal   WARNING: Before beginning any se..

Other information:

Ford Fusion 2013–2020 Service Manual: Battery and Battery Charging Health and Safety Precautions. Description and Operation

  WARNING: Batteries contain sulfuric acid and produce explosive gases. Work in a well-ventilated area. Do not allow the battery to come in contact with flames, sparks or burning substances. Avoid contact with skin, eyes or clothing. Shield eyes when working near the battery to protect against possible splashing of acid solution. In case of acid contact with skin or eyes, flush immed..

Ford Fusion 2013–2020 Service Manual: Windshield Washer Pump. Removal and Installation

Special Tool(s) / General Equipment Fluid Container Removal Remove the RH side Fender Splash Shield. Refer to: Fender Splash Shield (501-02 Front End Body Panels, Removal and Installation). NOTICE: Be prepared to collect escaping fluid. Remove the windshield washer pump. Disconnect the electrical connector and remove the hose. Remove the w..