Ford Fusion: Rear End Sheet Metal Repairs / Rear Lamp Mounting Panel. Removal and Installation
Special Tool(s) /
General Equipment
Hot Air Gun |
8 mm Drill Bit |
MIG/MAG Welding Equipment |
Spot Weld Drill Bit |
Materials
Name |
Specification |
Seam Sealer TA-2-B, 3M™ 08308, LORD Fusor® 803DTM |
-
|
Removal
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WARNING:
Before beginning any service procedure in this
section, refer to Safety Warnings in section 100-00 General Information.
Failure to follow this instruction may result in serious personal
injury.
Follow the health and safety precautions.
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
-
Remove the following items.
Refer to: Back Panel and Reinforcement (501-30 Rear End Sheet Metal Repairs, Removal and Installation).
-
Drill out the spot welds.
Use the General Equipment: Spot Weld Drill Bit
-
Drill out the spot welds.
Use the General Equipment: Spot Weld Drill Bit
-
Break the adhesive bond and remove the rear lamp mounting panel.
Use the General Equipment: Hot Air Gun
Installation
-
WARNING:
Before beginning any service procedure in this
section, refer to Safety Warnings in section 100-00 General Information.
Failure to follow this instruction may result in serious personal
injury.
Follow the health and safety precautions.
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
-
Drill holes in the replacement panel for plug welding.
Use the General Equipment: 8 mm Drill Bit
-
Install the rear lamp mounting panel and plug welds.
Use the General Equipment: MIG/MAG Welding Equipment
-
Install plug welds.
Use the General Equipment: MIG/MAG Welding Equipment
-
Finish repair area using typical metal finishing techniques.
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Sealing work: All areas must be sealed to production level.
Material: Seam Sealer
/ TA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Refinish using a Ford approved paint system.
-
Install the following items.
Refer to: Back Panel and Reinforcement (501-30 Rear End Sheet Metal Repairs, Removal and Installation).
Refer to: Quarter Panel LH (501-30 Rear End Sheet Metal Repairs, Removal and Installation).
-
Restore corrosion protection.
Refer to: Corrosion Prevention (501-25 Body Repairs - General Information, General Procedures).
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Scraper for Straight Edges
Hot Air Gun
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Removal
NOTICE:
Battery electric vehicle (BEV), hybrid electric vehicle
(HEV) and plug-in hybrid electric vehicle (P..
Other information:
Special Tool(s) /
General Equipment
100-002
(TOOL-4201-C)
Holding Fixture with Dial Indicator Gauge
300-OTC1819E2,200# Floor Crane, Fold Away
303-103
(T74P-6375-A)
Holding Tool, FlywheelT74P-77000-ATKIT-2009TC-F
303-1097Locking Tool, Variable Camshaft Timing Oil Control UnitTKIT-2010B-FLMTKIT-2010B-ROW
303-1502Lifting Device EngineTKIT-2012A-FLTKIT-2012A-ROW
..
Symptom Chart(s)
Symptom Chart: Automatic Transmission
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
In most circumstances the PCM sets a DTC to help guide with diagnostics. Refer to the DTC Chart before using the Symptom Chart.
..