Ford Fusion Manuals

Ford Fusion: Rear End Sheet Metal Repairs / Rear Lamp Mounting Panel. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Body and Paint / Body and Paint / Rear End Sheet Metal Repairs / Rear Lamp Mounting Panel. Removal and Installation

Special Tool(s) / General Equipment

Hot Air Gun
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit

Materials

Name Specification
Seam Sealer
TA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
 

Removal

  1. Ford Fusion. Rear Lamp Mounting Panel. Removal and Installation  WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

    Follow the health and safety precautions.
    Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
  1. Remove the following items.
    Refer to: Back Panel and Reinforcement (501-30 Rear End Sheet Metal Repairs, Removal and Installation).
  1. Drill out the spot welds.
    Use the General Equipment: Spot Weld Drill Bit
Ford Fusion. Rear Lamp Mounting Panel. Removal and Installation
  1. Drill out the spot welds.
    Use the General Equipment: Spot Weld Drill Bit
Ford Fusion. Rear Lamp Mounting Panel. Removal and Installation
  1. Break the adhesive bond and remove the rear lamp mounting panel.
    Use the General Equipment: Hot Air Gun
Ford Fusion. Rear Lamp Mounting Panel. Removal and Installation

Installation

  1. Ford Fusion. Rear Lamp Mounting Panel. Removal and Installation  WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

    Follow the health and safety precautions.
    Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
  1. Drill holes in the replacement panel for plug welding.
    Use the General Equipment: 8 mm Drill Bit
Ford Fusion. Rear Lamp Mounting Panel. Removal and Installation
  1. Install the rear lamp mounting panel and plug welds.
    Use the General Equipment: MIG/MAG Welding Equipment
Ford Fusion. Rear Lamp Mounting Panel. Removal and Installation
  1. Install plug welds.
    Use the General Equipment: MIG/MAG Welding Equipment
Ford Fusion. Rear Lamp Mounting Panel. Removal and Installation
  1. Finish repair area using typical metal finishing techniques.
  1. Sealing work: All areas must be sealed to production level.
    Material: Seam Sealer / TA-2-B, 3M™ 08308, LORD Fusor® 803DTM
  1. Refinish using a Ford approved paint system.
  1. Install the following items.
    Refer to: Back Panel and Reinforcement (501-30 Rear End Sheet Metal Repairs, Removal and Installation).
    Refer to: Quarter Panel LH (501-30 Rear End Sheet Metal Repairs, Removal and Installation).
  1. Restore corrosion protection.
    Refer to: Corrosion Prevention (501-25 Body Repairs - General Information, General Procedures).

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