Ford Fusion Manuals

Ford Fusion: Rear End Sheet Metal Repairs / Inner Quarter Panel and Wheelhouse. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Body and Paint / Body and Paint / Rear End Sheet Metal Repairs / Inner Quarter Panel and Wheelhouse. Removal and Installation

Special Tool(s) / General Equipment

Resistance Spotwelding Equipment
Spherical Cutter
Air Body Saw
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers

Materials

Name Specification
Seam Sealer
TA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
 
Flexible Foam Repair
3M™ 08463, LORD Fusor® 121
-
 

Removal

  1. Ford Fusion. Inner Quarter Panel and Wheelhouse. Removal and Installation  WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

    Follow the health and safety precautions.
    Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
  1. Remove the following items.
    Refer to: Quarter Panel LH (501-30 Rear End Sheet Metal Repairs, Removal and Installation).
    Refer to: Back Panel and Reinforcement (501-30 Rear End Sheet Metal Repairs, Removal and Installation).
    Refer to: Rocker Panel (501-29 Side Panel Sheet Metal Repairs, Removal and Installation).
  1. Reposition the carpet and wiring harness away from the work area.
    1. Carefully cut the outer panel only as indicated.
      Use the General Equipment: Air Body Saw
Ford Fusion. Inner Quarter Panel and Wheelhouse. Removal and Installation
  1. Drill out the spot welds.
    Use the General Equipment: Spot Weld Drill Bit
Ford Fusion. Inner Quarter Panel and Wheelhouse. Removal and Installation
  1. Drill out the spot welds.
    Use the General Equipment: Spot Weld Drill Bit
Ford Fusion. Inner Quarter Panel and Wheelhouse. Removal and Installation
  1. Drill out the spot welds.
    Use the General Equipment: Spot Weld Drill Bit
Ford Fusion. Inner Quarter Panel and Wheelhouse. Removal and Installation
  1. Drill out the spot welds.
    Use the General Equipment: Spot Weld Drill Bit
Ford Fusion. Inner Quarter Panel and Wheelhouse. Removal and Installation
  1. Remove the inner quarter panel and wheelhouse.
Ford Fusion. Inner Quarter Panel and Wheelhouse. Removal and Installation

Installation

  1. Ford Fusion. Inner Quarter Panel and Wheelhouse. Removal and Installation  WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

    Follow the health and safety precautions.
    Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
  1. Carefully cut the replacement panel to fit repair.
    Use the General Equipment: Spherical Cutter
  1. Drill plug welds holes in replacement panel.
    Use the General Equipment: 8 mm Drill Bit
Ford Fusion. Inner Quarter Panel and Wheelhouse. Removal and Installation
  1. Drill plug welds holes in replacement panel.
    Use the General Equipment: 8 mm Drill Bit
Ford Fusion. Inner Quarter Panel and Wheelhouse. Removal and Installation
  1. Install the inner quarter panel and wheelhouse, clamp in position and spot weld.
    Use the General Equipment: Locking Pliers
    Use the General Equipment: Resistance Spotwelding Equipment
Ford Fusion. Inner Quarter Panel and Wheelhouse. Removal and Installation
  1. Install the plug welds.
    Use the General Equipment: MIG/MAG Welding Equipment
Ford Fusion. Inner Quarter Panel and Wheelhouse. Removal and Installation
    1. Stitch weld seams.
      Use the General Equipment: MIG/MAG Welding Equipment
Ford Fusion. Inner Quarter Panel and Wheelhouse. Removal and Installation
  1. Apply NVH material in original locations.
    Material: Flexible Foam Repair / 3M™ 08463, LORD Fusor® 121
Ford Fusion. Inner Quarter Panel and Wheelhouse. Removal and Installation
  1. Install the LH quarter panel.
    Refer to: Quarter Panel LH (501-30 Rear End Sheet Metal Repairs, Removal and Installation).
  1. Finish all joints using typical metal finishing techniques.
  1. Sealing work: All areas must be sealed to production level.
    Material: Seam Sealer / TA-2-B, 3M™ 08308, LORD Fusor® 803DTM
  1. Refinish the repair area using a Ford approved paint system.
  1. Restore corrosion protection.
    Refer to: Corrosion Prevention (501-25 Body Repairs - General Information, General Procedures).
  1. Reposition the carpet and the wiring harness.
  1. Install the following items.
    Refer to: Quarter Panel LH (501-30 Rear End Sheet Metal Repairs, Removal and Installation).
    Refer to: Back Panel and Reinforcement (501-30 Rear End Sheet Metal Repairs, Removal and Installation).
    Refer to: Rocker Panel (501-29 Side Panel Sheet Metal Repairs, Removal and Installation).

    Front Floor Panel Upper Rear Crossmember. Removal and Installation

    S..

    Quarter Panel LH. Removal and Installation

    Special Tool(s) / General Equipment Resistance Spotwelding Equipment Hot Air Gun Air Body Saw 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Flexible Foam Repair3M™ 08463, LORD Fusor® 121 -  Removal Rem..

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    Note: Make sure that you are sitting in the correct position.

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