Ford Fusion Manuals

Ford Fusion: Automatic Transmission - 6-Speed Automatic Transmission – 6F35 / Main Control Valve Body. Removal and Installation

Removal

  1. Remove the main control cover.
    Refer to: Main Control Cover - 2.0L EcoBoost (184kW/250PS) – MI4 (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
    Refer to: Main Control Cover - 1.5L EcoBoost (118kW/160PS) – I4 (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
    Refer to: Main Control Cover - 2.5L Duratec (125kW/170PS) (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
  1. Disconnect the TR sensor electrical connector.
Ford Fusion. Main Control Valve Body. Removal and Installation
  1. Disconnect the OSS sensor electrical connector.
Ford Fusion. Main Control Valve Body. Removal and Installation
  1. Remove the main control-to-cover seal.
Ford Fusion. Main Control Valve Body. Removal and Installation
  1. NOTICE: The main control should be handled with care or damage to the main control may occur .

    NOTE: Note the location of the short and long main control-to-transmission case bolts for reassembly.

    Remove the main control nut, the main control-to-transmission case bolts and the main control.
Ford Fusion. Main Control Valve Body. Removal and Installation
  1. Remove and discard the main control-to-transmission case separator plate.
Ford Fusion. Main Control Valve Body. Removal and Installation
  1. Remove the solenoid body-to-valve body bolts and separate the solenoid body from the main control valve body.
Ford Fusion. Main Control Valve Body. Removal and Installation
  1. Remove the separator plate-to-solenoid body bolts and remove and discard the separator plate.
Ford Fusion. Main Control Valve Body. Removal and Installation

Installation

  1. Install the new separator plate and the separator plate-to-solenoid body bolts.
    Torque: 89 lb.in (10 Nm)
Ford Fusion. Main Control Valve Body. Removal and Installation
  1. Install the solenoid body onto the main control valve body. Install the solenoid body-to-valve body bolts.
    Torque: 89 lb.in (10 Nm)
Ford Fusion. Main Control Valve Body. Removal and Installation
  1. NOTE: Position the OSS and TR sensor wiring harnesses aside.

    Install the new main control-to-transmission case separator plate.
Ford Fusion. Main Control Valve Body. Removal and Installation
  1. NOTE: Be sure that the manual lever pin (part of the TR sensor) is correctly installed in the manual valve.

    Install the main control assembly.
Ford Fusion. Main Control Valve Body. Removal and Installation
  1. Install the main control nut hand-tight.
Ford Fusion. Main Control Valve Body. Removal and Installation
  1. Install the short main control-to-transmission case bolts hand-tight.
Ford Fusion. Main Control Valve Body. Removal and Installation
  1. Install the long main control-to-transmission case bolts hand-tight.
Ford Fusion. Main Control Valve Body. Removal and Installation
  1. Tighten the main control-to-transmission case bolts and nut in a crisscross pattern.
    Torque: 89 lb.in (10 Nm)
Ford Fusion. Main Control Valve Body. Removal and Installation
  1. NOTE: Be sure the main control-to-cover seal is installed with the holes facing up.

    Install the main control-to-cover seal.
Ford Fusion. Main Control Valve Body. Removal and Installation
  1. Connect the OSS sensor electrical connector.
Ford Fusion. Main Control Valve Body. Removal and Installation
  1. Connect the TR sensor electrical connector.
Ford Fusion. Main Control Valve Body. Removal and Installation
  1. Install the main control cover.
    Refer to: Main Control Cover - 2.0L EcoBoost (184kW/250PS) – MI4 (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
    Refer to: Main Control Cover - 1.5L EcoBoost (118kW/160PS) – I4 (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
    Refer to: Main Control Cover - 2.5L Duratec (125kW/170PS) (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
  1. NOTE: The solenoid body strategy data file and solenoid body identification must be updated anytime a new solenoid body is installed. A new solenoid body service tag must be installed over the current solenoid body service tag on top of the transmission case.

    If a new solenoid body is installed, the solenoid body strategy will need to be updated.
    Refer to: Transmission Strategy Download (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, General Procedures).

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