Ford Fusion Manuals

Ford Fusion: Rear Drive Halfshafts / Rear Halfshaft. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Chassis / Driveline / Rear Drive Halfshafts / Rear Halfshaft. Removal and Installation

Special Tool(s) / General Equipment

Ford Fusion. Rear Halfshaft. Removal and Installation 100-001 (T50T-100-A)
Slide Hammer
Ford Fusion. Rear Halfshaft. Removal and Installation 205-832
Remover, Halfshaft
TKIT-2006C-FFMFLM
TKIT-2006C-LM
TKIT-2006C-ROW

Materials

Name Specification
Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant
XY-80W90-QL
WSP-M2C197-A
 

Removal

NOTICE: Never pick up or hold the halfshaft by only the inner or outer Constant Velocity (CV) joint. Damage to the CV joint will occur.

NOTICE: Never use a hammer to remove or install the halfshafts. Damage to the CV joint may occur.

NOTICE: Never use the halfshaft assembly as a lever to position other components. Damage to the halfshaft or CV joint may occur.

NOTICE: Do not allow the boots to contact sharp edges or hot exhaust components. Damage to the halfshaft boots will occur.

NOTICE: Do not drop assembled halfshafts. The impact may cut the boots from the inside without evidence of external damage.

  1. Remove the wheel knuckle.
    Refer to: Wheel Knuckle - AWD (204-02 Rear Suspension, Removal and Installation).
  1. Using the special tools, remove the rear halfshaft.
    Use Special Service Tool: 205-832  Remover, Halfshaft. , 100-001 (T50T-100-A)  Slide Hammer.
Ford Fusion. Rear Halfshaft. Removal and Installation

  1. Inspect the inner CV joint.
    1. Remove and discard the halfshaft retaining circlip.
    1. Inspect the halfshaft end for damage.
Ford Fusion. Rear Halfshaft. Removal and Installation

Installation

  1. NOTE: The halfshaft seal has to be replaced whenever the halfshaft is removed.

    Replace the rear halfshaft seal.
    Refer to: Rear Halfshaft Seal (205-02 Rear Drive Axle/Differential, Removal and Installation).
  1. Install the new rear halfshaft retaining circlip.
Ford Fusion. Rear Halfshaft. Removal and Installation
  1. NOTE: When seated correctly, the halfshaft retainer circlip can be felt as it snaps into the differential side gear groove.

    Install the rear halfshaft.
Ford Fusion. Rear Halfshaft. Removal and Installation
  1. If empty, fill the rear axle with 0.55L (1.15 pt) of rear axle lubricant. If fluid level is low, fill to 3-5 mm (0.118-0.196 in) below the bottom of the filler hole and install the filler plug.
    Material: Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant / XY-80W90-QL (WSP-M2C197-A)
    Torque: 21 lb.ft (29 Nm)
Ford Fusion. Rear Halfshaft. Removal and Installation
  1. Install the wheel knuckle.
    Refer to: Wheel Knuckle - AWD (204-02 Rear Suspension, Removal and Installation).

    Rear Drive Halfshafts. Diagnosis and Testing

    Preliminary Inspection Visually inspect the CV joints, housing, boots, and clamps for obvious signs of mechanical damage. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step If the cause is not visually evident, verify the symptom and REFER to Symptom Chart: NVH...

    Brake System

    ..

    Other information:

    Ford Fusion 2013–2020 Service Manual: Roll Restrictor RH. Removal and Installation


    Removal With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation). Remove the retainers and the engine front undershield. Remove the retainers and the engine undershield. Remove the bolts, remove the roll restrictor an..

    Ford Fusion 2013–2020 Service Manual: Rear View Mirrors - Overview. Description and Operation


    Overview Exterior, Power This vehicle is equipped with LH and RH power mirrors. The power mirror system allows the exterior mirror glass to be positioned electronically. The position of the exterior mirror glass is controlled by the exterior mirror control switch and the LH or RH mirror selection buttons determine which exterior mirror glass is controlled. Exterior, Heated The exter..

    Categories

    Adjusting the Steering Wheel

    WARNING: Do not adjust the steering wheel when your vehicle is moving.

    Note: Make sure that you are sitting in the correct position.

    Ford Fusion. Adjusting the Steering Wheel

    Unlock the steering column. Adjust the steering wheel to the desired position.

    read more

    Copyright © 2024 www.fofusion2.com