Ford Fusion: Rear Drive Halfshafts / Rear Halfshaft. Removal and Installation
Special Tool(s) /
General Equipment
 |
100-001
(T50T-100-A)
Slide Hammer |
 |
205-832 Remover, Halfshaft TKIT-2006C-FFMFLM TKIT-2006C-LM TKIT-2006C-ROW |
Materials
Name |
Specification |
Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL |
WSP-M2C197-A
|
Removal
NOTICE:
Never pick up or hold the halfshaft by only the inner or
outer Constant Velocity (CV) joint. Damage to the CV joint will occur.
NOTICE:
Never use a hammer to remove or install the halfshafts. Damage to the CV joint may occur.
NOTICE:
Never use the halfshaft assembly as a lever to position
other components. Damage to the halfshaft or CV joint may occur.
NOTICE:
Do not allow the boots to contact sharp edges or hot exhaust components. Damage to the halfshaft boots will occur.
NOTICE:
Do not drop assembled halfshafts. The impact may cut the boots from the inside without evidence of external damage.
-
Remove the wheel knuckle.
Refer to: Wheel Knuckle - AWD (204-02 Rear Suspension, Removal and Installation).
-
Using the special tools, remove the rear halfshaft.
Use Special Service Tool: 205-832
Remover, Halfshaft.
, 100-001
(T50T-100-A)
Slide Hammer.
-
Inspect the inner CV joint.
-
Remove and discard the halfshaft retaining circlip.
-
Inspect the halfshaft end for damage.
Installation
-
NOTE:
The halfshaft seal has to be replaced whenever the halfshaft is removed.
Replace the rear halfshaft seal.
Refer to: Rear Halfshaft Seal (205-02 Rear Drive Axle/Differential, Removal and Installation).
-
Install the new rear halfshaft retaining circlip.
-
NOTE:
When seated correctly, the halfshaft retainer
circlip can be felt as it snaps into the differential side gear groove.
Install the rear halfshaft.
-
If empty, fill the rear axle with 0.55L (1.15 pt) of
rear axle lubricant. If fluid level is low, fill to 3-5 mm (0.118-0.196
in) below the bottom of the filler hole and install the filler plug.
Material: Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant
/ XY-80W90-QL
(WSP-M2C197-A)
Torque:
21 lb.ft (29 Nm)
-
Install the wheel knuckle.
Refer to: Wheel Knuckle - AWD (204-02 Rear Suspension, Removal and Installation).
Preliminary Inspection
Visually inspect the CV joints, housing, boots, and clamps for obvious signs of mechanical damage.
If an obvious cause for an observed or reported concern is
found, correct the cause (if possible) before proceeding to the next
step
If the cause is not visually evident, verify the symptom and REFER to Symptom Chart: NVH...
Other information:
WARNING: Sitting improperly, out
of position or with the seatback reclined
too far can take weight off the seat
cushion and affect the decision of the
passenger sensing system, resulting in
serious injury or death in the event of a
crash. Always sit upright against your
seat back, with your feet on the floor.
WARNING: Do not recline the
seatback too far as this can cause the
occupant to s..
Special Tool(s) /
General Equipment
Vehicle/Axle Stands
Removal
NOTICE:
Suspension fasteners are critical parts that affect the
performance of vital components and systems. Failure of these fasteners
may result in major service expense. Use the same or equivalent parts if
replacement is necessary. Do not use a replacement part of lesser
quality or substitute design. Tighten fast..