Ford Fusion: Engine - 1.5L EcoBoost (118kW/160PS) – I4 / Specifications

Ford Fusion 2013–2020 Service Manual / Powertrain / Engine / Engine - 1.5L EcoBoost (118kW/160PS) – I4 / Specifications

Engine

Item	Specification
Displacement	1.5L Gasoline Turbocharged Direct Injection (GTDI)
No. of cylinders	4
Bore/stroke	3.1 –3.0 in ( 79.015 –76.4 mm)
Firing order	1-2-4-3
Spark plug	12405
Spark plug gap	0.028 in ( .7 mm)
Compression ratio	10:1
Engine weight - (with flexplate)	213.2 lb ( 96.7 kg)
Engine and transaxle weight - automatic transaxle	381.2 lb ( 172.9 kg)

Lubricants

Item	Specification
Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil (US); Motorcraft® SAE 5W-20 Super Premium Motor Oil (Canada)	XO-5W20-QSP (US); CXO-5W20-LSP12 (Canada)

Engine Oil Capacity

Item	Specification
Service fill including oil filter	4.28 qt ( 4.05 L)
Service fill without oil filter	3.96 qt ( 3.75 L)

Oil Pressure

Item	Specification
Oil pressure (hot @ 800 rpm)	14.5 psi ( 100 kPa)
Oil pressure (hot @ 2,000 rpm)	29.0 psi ( 200 kPa)

Cylinder Block

Item	Specification
Cylinder bore diameter	3.110 –3.111 in ( 79.005 –79.025 mm)
Cylinder bore maximum out-of-round	0.0003 in ( .008 mm)
Main bearing bore diameter	2.126 –2.127 in ( 54 –54.018 mm)
Head gasket surface flatness	0.05 mm (0.002 in) over a 200 mm (7.874 in) x 200 mm (7.874 in) area

Piston

Item	Specification
Piston grade - single	3.1090 –3.1095 in ( 78.9675 –78.9825 mm)
Piston-to-bore clearance	0.0009 –0.0023 in ( .0225 –.0575 mm)
Ring groove width - top	0.049 –0.050 in ( 1.25 –1.27 mm)
Ring groove width - 2nd	0.048 –0.049 in ( 1.22 –1.24 mm)
Ring groove width - oil	0.079 –0.080 in ( 2.01 –2.03 mm)
Minimim piston skirt coating thickness	0.0004 in ( .009 mm)

Piston Pin

Item	Specification
Diameter	0.827 –0.827 in ( 20.994 –21 mm)
Length	1.80 –1.81 in ( 45.7 –46 mm)
Piston-to-pin clearance	0.0002 –0.0007 in ( .006 –.017 mm)
Pin-to-rod clearance	0.0007 –0.0012 in ( .018 –.03 mm)

Cylinder Head

Item	Specification
Cylinder head flatness	0.004 in ( .1 mm) overall
Valve lift @ zero lash (exhaust)	0.260 in ( 6.6 mm)
Valve lift @ zero lash (intake)	0.311 in ( 7.9 mm)
Valve guide diameter - bore	0.197 –0.198 in ( 5 –5.02 mm)
Valve seat width - intake	0.0449 –0.0059 in ( 1.14 –.15 mm)
Valve seat width - exhaust	0.0256 –0.0059 in ( .65 –.15 mm)
Valve seat width - intake/exhaust 1	0.0394 ± 0.0059 in ( 1 ± .15 mm)
Valve seat angle - intake	45 °
Valve seat angle - exhaust	60.5 °
Valve seat runout	0.001 in ( .029 mm)
Valve tappet bore diameter	1.10 –1.10 in ( 28 –28.03 mm)
Cam bore diameter	0.984 –0.985 in ( 25 –25.03 mm)

Valve

Item	Specification
Valve head diameter - intake	1.185 ± 0.004 in ( 30.1 ± .1 mm)
Valve head diameter - exhaust	0.980 ± 0.006 in ( 24.9 ± .15 mm)
Valve stem diameter - intake	0.1956 ± 0.0003 in ( 4.968 ± .007 mm)
Valve stem diameter - exhaust	0.1952 ± 0.0003 in ( 4.958 ± .0075 mm)
Valve stem-to-guide clearance - intake	0.0010 –0.0023 in ( .025 –.059 mm)
Valve stem-to-guide clearance - exhaust	0.0014 –0.0027 in ( .0345 –.0695 mm)
Valve face runout	0.002 in ( .05 mm)
Valve face angle - intake	44.3 °
Valve face angle - exhaust	60.1 °

Crankshaft

Item	Specification
Main bearing journal diameter	1.889 –1.890 in ( 47.98 –48 mm)
Production repair	1,840.551 –1,856.299 in ( 46.75 –47.15 m)
Main bearing clearance	0.0009 –0.0020 in ( .024 –.052 mm)
Connecting rod journal diameter	1.731 –1.732 in ( 43.98 –44 mm)
Production repair	1.683 –1.699 in ( 42.75 –43.15 mm)
End play	0.005 –0.017 in ( .12 –.43 mm)

Rings

Item	Specification
Width - top	0.0461 –0.0469 in ( 1.17 –1.19 mm)
Width - 2nd	0.0461 –0.0470 in ( 1.17 –1.195 mm)
Width - oil	0.079 in ( 2 mm)
Ring gap (in bore) - top	0.0071 –0.0110 in ( .18 –.28 mm)
Ring gap (in bore) - 2nd	0.0276 –0.0354 in ( .7 –.9 mm)
Ring gap (in bore) - oil	0.0079 –0.0354 in ( .2 –.9 mm)

Valve Tappet

Item	Specification
Diameter	1.101 –1.102 in ( 27.965 –27.98 mm)
Tappet-to-valve clearance - intake	0.009 –0.013 in ( .24 –.33 mm)
Tappet-to-valve clearance - exhaust	0.015 –0.019 in ( .38 –.47 mm)
Tappet-to-bore clearance	0.0008 –0.0026 in ( .02 –.065 mm)

Camshaft

Item	Specification
End play	0.003 –0.008 in ( .07 –.2 mm)
Lobe lift - intake	0.31 in ( 7.9 mm)
Lobe lift - exhaust	0.260 in ( 6.6 mm)
Runout (1) a	0.0008 in ( .02 mm)
Thrust clearance	0.8697 ± 0.0008 in ( 22.09 ± .02 mm)
Journal diameter	0.9831 ± 0.0004 in ( 24.97 ± .01 mm)
Journal-to-bore clearance	0.0008 –0.0028 in ( .02 –.07 mm)

aNo. 3 Journal - Supported by No. 1 and No. 5 journals.

Connecting Rod

Item	Specification
Running clearance	0.0009 –0.0020 in ( .024 –.05 mm)
Bearing clearance	0.0009 –0.0017 in ( .024 –.044 mm)
Bearing thickness (grade 1)	0.0590 –0.0593 in ( 1.499 –1.506 mm)
Bearing thickness (grade 2)	0.0593 –0.0596 in ( 1.506 –1.513 mm)
Bearing thickness (grade 3)	0.0596 –0.0598 in ( 1.513 –1.52 mm)
Bearing thickness (grade 4)	0.0598 –0.0601 in ( 1.52 –1.527 mm)
Crank bore diameter	1.851 –1.852 in ( 47.025 –47.045 mm)
Pin bore diameter	0.8275 –0.8277 in ( 21.018 –21.024 mm)
Length (center to center)	5.372 in ( 136.45 mm)

Engine - 1.5L EcoBoost (118kW/160PS) – I4

Engine. Description and Operation

Overview The 1.5L GTDI 4-cylinder engine has the following features: Dual overhead camshafts Four valves per cylinder Composite intake manifold Aluminum cylinder head Aluminum cylinder block Gasoline turbocharged direct injection (GTDI) Twin independent variable cam timing (Ti-VCT) Charge air cooler (CAC) (part of intake manifold) Engine Identificati..

Other information:

Ford Fusion 2013–2020 Service Manual: Specifications

Lubricants, Fluids, Sealants and Adhesives Vehicles Built On Or Before: 31-December-2019 Name Fill Capacity Material: Motorcraft® Orange Concentrated Antifreeze/Coolant / VC-3-B (WSS-M97B44-D) 10.88 qt ( 10.3 L) Material: Motorcraft® Orange Prediluted Antifreeze/Coolant / VC-3DI..

Ford Fusion 2013–2020 Owners Manual: Declaration of Conformity. Declaration of Conformity - Vehicles With: SYNC 3

Declaration of Conformity Your vehicle could have components that transmit and receive radio waves and are therefore subject to government regulation. These components must accept any interference received, including interference that could cause undesired operation. For certification labels and declarations of conformity, visit www.wirelessconformity.ford.com. Declaration of Conformity - ..

Power Door Locks

The power door lock control is on the driver and front passenger door panels.

Ford Fusion. Power Door Locks

Unlock. Lock.