Ford Fusion Manuals

Ford Fusion: Engine - 1.5L EcoBoost (118kW/160PS) – I4 / Specifications


  Engine


Item Specification
Displacement 1.5L Gasoline Turbocharged Direct Injection (GTDI)
No. of cylinders 4
Bore/stroke 3.1 –3.0  in ( 79.015 –76.4  mm)
Firing order 1-2-4-3
Spark plug 12405
Spark plug gap   0.028  in ( .7  mm)
Compression ratio 10:1
Engine weight - (with flexplate) 213.2  lb ( 96.7  kg)
Engine and transaxle weight - automatic transaxle 381.2  lb ( 172.9  kg)

  Lubricants


Item Specification
Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil (US); Motorcraft® SAE 5W-20 Super Premium Motor Oil (Canada) XO-5W20-QSP (US); CXO-5W20-LSP12 (Canada)

  Engine Oil Capacity


Item Specification
Service fill including oil filter 4.28  qt ( 4.05  L)
Service fill without oil filter 3.96  qt ( 3.75  L)

  Oil Pressure


Item Specification
Oil pressure (hot @ 800 rpm) 14.5  psi ( 100  kPa)
Oil pressure (hot @ 2,000 rpm) 29.0  psi ( 200  kPa)

  Cylinder Block


Item Specification
Cylinder bore diameter 3.110 –3.111  in ( 79.005 –79.025  mm)
Cylinder bore maximum out-of-round 0.0003  in ( .008  mm)
Main bearing bore diameter 2.126 –2.127  in ( 54 –54.018  mm)
Head gasket surface flatness 0.05 mm (0.002 in) over a 200 mm (7.874 in) x 200 mm (7.874 in) area

  Piston


Item Specification
Piston grade - single 3.1090 –3.1095  in ( 78.9675 –78.9825  mm)
Piston-to-bore clearance 0.0009 –0.0023  in ( .0225 –.0575  mm)
Ring groove width - top 0.049 –0.050  in ( 1.25 –1.27  mm)
Ring groove width - 2nd 0.048 –0.049  in ( 1.22 –1.24  mm)
Ring groove width - oil 0.079 –0.080  in ( 2.01 –2.03  mm)
Minimim piston skirt coating thickness 0.0004  in ( .009  mm)

  Piston Pin


Item Specification
Diameter 0.827 –0.827  in ( 20.994 –21  mm)
Length 1.80 –1.81  in ( 45.7 –46  mm)
Piston-to-pin clearance 0.0002 –0.0007  in ( .006 –.017  mm)
Pin-to-rod clearance 0.0007 –0.0012  in ( .018 –.03  mm)

  Cylinder Head


Item Specification
Cylinder head flatness 0.004  in ( .1  mm) overall
Valve lift @ zero lash (exhaust) 0.260  in ( 6.6  mm)
Valve lift @ zero lash (intake) 0.311  in ( 7.9  mm)
Valve guide diameter - bore 0.197 –0.198  in ( 5 –5.02  mm)
Valve seat width - intake 0.0449 –0.0059  in ( 1.14 –.15  mm)
Valve seat width - exhaust 0.0256 –0.0059  in ( .65 –.15  mm)
Valve seat width - intake/exhaust 1 0.0394  ± 0.0059  in ( 1  ± .15  mm)
Valve seat angle - intake 45 °
Valve seat angle - exhaust 60.5 °
Valve seat runout 0.001  in ( .029  mm)
Valve tappet bore diameter 1.10 –1.10  in ( 28 –28.03  mm)
Cam bore diameter 0.984 –0.985  in ( 25 –25.03  mm)

  Valve


Item Specification
Valve head diameter - intake 1.185  ± 0.004  in ( 30.1  ± .1  mm)
Valve head diameter - exhaust 0.980  ± 0.006  in ( 24.9  ± .15  mm)
Valve stem diameter - intake 0.1956  ± 0.0003  in ( 4.968  ± .007  mm)
Valve stem diameter - exhaust 0.1952  ± 0.0003  in ( 4.958  ± .0075  mm)
Valve stem-to-guide clearance - intake 0.0010 –0.0023  in ( .025 –.059  mm)
Valve stem-to-guide clearance - exhaust 0.0014 –0.0027  in ( .0345 –.0695  mm)
Valve face runout 0.002  in ( .05  mm)
Valve face angle - intake 44.3 °
Valve face angle - exhaust 60.1 °

  Crankshaft


Item Specification
Main bearing journal diameter 1.889 –1.890  in ( 47.98 –48  mm)
Production repair 1,840.551 –1,856.299  in ( 46.75 –47.15  m)
Main bearing clearance 0.0009 –0.0020  in ( .024 –.052  mm)
Connecting rod journal diameter 1.731 –1.732  in ( 43.98 –44  mm)
Production repair 1.683 –1.699  in ( 42.75 –43.15  mm)
End play 0.005 –0.017  in ( .12 –.43  mm)

  Rings


Item Specification
Width - top 0.0461 –0.0469  in ( 1.17 –1.19  mm)
Width - 2nd 0.0461 –0.0470  in ( 1.17 –1.195  mm)
Width - oil 0.079  in ( 2  mm)
Ring gap (in bore) - top 0.0071 –0.0110  in ( .18 –.28  mm)
Ring gap (in bore) - 2nd 0.0276 –0.0354  in ( .7 –.9  mm)
Ring gap (in bore) - oil 0.0079 –0.0354  in ( .2 –.9  mm)

  Valve Tappet


Item Specification
Diameter 1.101 –1.102  in ( 27.965 –27.98  mm)
Tappet-to-valve clearance - intake 0.009 –0.013  in ( .24 –.33  mm)
Tappet-to-valve clearance - exhaust 0.015 –0.019  in ( .38 –.47  mm)
Tappet-to-bore clearance 0.0008 –0.0026  in ( .02 –.065  mm)

  Camshaft


Item Specification
End play 0.003 –0.008  in ( .07 –.2  mm)
Lobe lift - intake 0.31  in ( 7.9  mm)
Lobe lift - exhaust 0.260  in ( 6.6  mm)
Runout (1) a 0.0008  in ( .02  mm)
Thrust clearance 0.8697  ± 0.0008  in ( 22.09  ± .02  mm)
Journal diameter 0.9831  ± 0.0004  in ( 24.97  ± .01  mm)
Journal-to-bore clearance 0.0008 –0.0028  in ( .02 –.07  mm)

aNo. 3 Journal - Supported by No. 1 and No. 5 journals.

  Connecting Rod


Item Specification
Running clearance 0.0009 –0.0020  in ( .024 –.05  mm)
Bearing clearance 0.0009 –0.0017  in ( .024 –.044  mm)
Bearing thickness (grade 1) 0.0590 –0.0593  in ( 1.499 –1.506  mm)
Bearing thickness (grade 2) 0.0593 –0.0596  in ( 1.506 –1.513  mm)
Bearing thickness (grade 3) 0.0596 –0.0598  in ( 1.513 –1.52  mm)
Bearing thickness (grade 4) 0.0598 –0.0601  in ( 1.52 –1.527  mm)
Crank bore diameter 1.851 –1.852  in ( 47.025 –47.045  mm)
Pin bore diameter 0.8275 –0.8277  in ( 21.018 –21.024  mm)
Length (center to center) 5.372  in ( 136.45  mm)

    Engine - 1.5L EcoBoost (118kW/160PS) – I4

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