Ford Fusion Manuals

Ford Fusion: Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Power Transfer Unit Vent. Removal and Installation

Removal

  1. With the vehicle in NUETRAL, position it on a hoist.
    Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
  1. If equipped.
    Remove the retainers and the underbody shield.
Ford Fusion. Power Transfer Unit Vent. Removal and Installation
  1. Remove the PTU heat shield bolts and the heat shield.
Ford Fusion. Power Transfer Unit Vent. Removal and Installation
  1. Disconnect the PTU vent hose and position it aside.
Ford Fusion. Power Transfer Unit Vent. Removal and Installation
  1. Remove and discard the PTU vent.
Ford Fusion. Power Transfer Unit Vent. Removal and Installation

Installation

  1. Install a new PTU vent.
Ford Fusion. Power Transfer Unit Vent. Removal and Installation
  1. Connect the PTU vent hose.
Ford Fusion. Power Transfer Unit Vent. Removal and Installation
  1. Install the PTU heat shield and heat shield bolts.
    Torque: 97 lb.in (11 Nm)
Ford Fusion. Power Transfer Unit Vent. Removal and Installation
  1. If equipped.
    Install the underbody shield.
Ford Fusion. Power Transfer Unit Vent. Removal and Installation

    Power Transfer Unit Rear Seal. Removal and Installation

    Special Tool(s) / General Equipment 205-126 (T78P-4851-A) Holding Fixture, Drive Pinion Flange 308-877Installer, Pinion Output SealTKIT-2012A-FLTKIT-2012A-ROW Puller Removal Remove the PTU/transfer case...

    Power Transfer Unit. Removal

    With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation)...

    Other information:

    Ford Fusion 2013–2020 Service Manual: Piston Diameter. General Procedures


    Check NOTE: Refer to the appropriate Section 303-01 for the specification. Measure the piston diameter 90 degrees from the piston pin and 41 mm (1.61 in) down from the top of the piston at the point indicated. ..

    Ford Fusion 2013–2020 Service Manual: Battery Disconnect and Connect. General Procedures


    Disconnect NOTE: Removing the negative battery ground cable at the LH strut tower will not disable the vehicle's electrical system. NOTE: When the battery is disconnected and connected, some abnormal drive symptoms may occur while the vehicle relearns its adaptive strategy. The charging system set point may also vary. The vehicle may need to be driven to relearn its strategy. ..

    Categories

    Direction Indicators. Interior Lamps

    Direction Indicators

    Ford Fusion. Direction Indicators. Interior Lamps

    Push the lever up or down to use the direction indicators.

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