Ford Fusion Manuals

Ford Fusion: Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Power Transfer Unit Vent. Removal and Installation

Removal

  1. With the vehicle in NUETRAL, position it on a hoist.
    Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
  1. If equipped.
    Remove the retainers and the underbody shield.
Ford Fusion. Power Transfer Unit Vent. Removal and Installation
  1. Remove the PTU heat shield bolts and the heat shield.
Ford Fusion. Power Transfer Unit Vent. Removal and Installation
  1. Disconnect the PTU vent hose and position it aside.
Ford Fusion. Power Transfer Unit Vent. Removal and Installation
  1. Remove and discard the PTU vent.
Ford Fusion. Power Transfer Unit Vent. Removal and Installation

Installation

  1. Install a new PTU vent.
Ford Fusion. Power Transfer Unit Vent. Removal and Installation
  1. Connect the PTU vent hose.
Ford Fusion. Power Transfer Unit Vent. Removal and Installation
  1. Install the PTU heat shield and heat shield bolts.
    Torque: 97 lb.in (11 Nm)
Ford Fusion. Power Transfer Unit Vent. Removal and Installation
  1. If equipped.
    Install the underbody shield.
Ford Fusion. Power Transfer Unit Vent. Removal and Installation

    Power Transfer Unit Rear Seal. Removal and Installation

    Special Tool(s) / General Equipment 205-126 (T78P-4851-A) Holding Fixture, Drive Pinion Flange 308-877Installer, Pinion Output SealTKIT-2012A-FLTKIT-2012A-ROW Puller Removal Remove the PTU/transfer case...

    Power Transfer Unit. Removal

    With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation)...

    Other information:

    Ford Fusion 2013–2020 Service Manual: Cylinder Bore Taper. General Procedures


    Check NOTE: Refer to the appropriate Section 303-01 for the specification. Measure the cylinder bore at the top, middle and bottom of piston ring travel in 2 directions as indicated. Verify the cylinder bore is within the wear limit. The difference indicates the cylinder bore taper...

    Ford Fusion 2013–2020 Service Manual: Specifications


      General Specifications Item Specification Ball Joint Deflection Lower 0.0 mm (0.0 in) - 0.2 mm (0.0079 in) Ride Height Front 62.9 mm (2.476 in) ± 12 mm (0...

    Categories

    Direction Indicators. Interior Lamps

    Direction Indicators

    Ford Fusion. Direction Indicators. Interior Lamps

    Push the lever up or down to use the direction indicators.

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