Ford Fusion Manuals

Ford Fusion: Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Power Transfer Unit Rear Seal. Removal and Installation

Special Tool(s) / General Equipment

Ford Fusion. Power Transfer Unit Rear Seal. Removal and Installation 205-126 (T78P-4851-A)
Holding Fixture, Drive Pinion Flange
Ford Fusion. Power Transfer Unit Rear Seal. Removal and Installation 308-877
Installer, Pinion Output Seal
TKIT-2012A-FL
TKIT-2012A-ROW
Puller

Removal

  1. Remove the PTU/transfer case.
    Refer to: Power Transfer Unit (308-07B Power Transfer Unit - 6-Speed Automatic Transmission – 6F35, Removal).
  1. Using the special tool, remove and discard the pinion flange nut.
    Use Special Service Tool: 205-126 (T78P-4851-A)  Holding Fixture, Drive Pinion Flange.
Ford Fusion. Power Transfer Unit Rear Seal. Removal and Installation
    1. Mark the pinion flange and the transfer case for reassembly.
    1. Using the puller, remove the pinion flange.
      Use the General Equipment: Puller
Ford Fusion. Power Transfer Unit Rear Seal. Removal and Installation
  1. Remove and discard the transfer case rear seal.
Ford Fusion. Power Transfer Unit Rear Seal. Removal and Installation

Installation

  1. Using the special tool, install a new rear seal.
    Use Special Service Tool: 308-877  Installer, Pinion Output Seal.
Ford Fusion. Power Transfer Unit Rear Seal. Removal and Installation
  1. Align the marks, install the pinion flange.
Ford Fusion. Power Transfer Unit Rear Seal. Removal and Installation
  1. Using the special tool, install a new pinion flange nut.
    Use Special Service Tool: 205-126 (T78P-4851-A)  Holding Fixture, Drive Pinion Flange.
    Torque: 173 lb.ft (235 Nm)
Ford Fusion. Power Transfer Unit Rear Seal. Removal and Installation
  1. Install the PTU/transfer case.
    Refer to: Power Transfer Unit (308-07B Power Transfer Unit - 6-Speed Automatic Transmission – 6F35, Installation).

    Power Transfer Unit Input Shaft Seal. Removal and Installation

    Special Tool(s) / General Equipment 205-153 (T80T-4000-W) Handle 308-875Installer, Inboard Cover SealTKIT-2012A-FLTKIT-2012A-ROW 308-878Installer, Input SealTKIT-2012A-FLTKIT-2012A-ROW Removal Remove the PTU/transfer case...

    Power Transfer Unit Vent. Removal and Installation

    Removal With the vehicle in NUETRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation)...

    Other information:

    Ford Fusion 2013–2020 Service Manual: Specifications


      Lubricants, Fluids, Sealers and Adhesives Name Specifications Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL (US); CXY-80W90-1L (Canada) WSP-M2C197-A Motorcraft® Silicone Gasket and Sealant TA-30 WSE-M4G323-A4   Capacities Item Fill Capacity Level ..

    Ford Fusion 2013–2020 Service Manual: Front Seat Cushion Cover. Removal and Installation


    Removal Remove the front seat. Refer to: Front Seat (501-10A Front Seats, Removal and Installation). If equipped. Release the lumbar knob retaining clip and remove the lumbar knob. If equipped. Release the height adjust handle locking tab and remove the height adjust handle. If equipped. Release the recline handle retaining clip and remove the recline..

    Categories

    Manual Climate Control

    Ford Fusion. Manual Climate Control

    Note: Depending on your vehicle option package, the controls may look different from what you see here.

    read more

    Copyright © 2022 www.fofusion2.com