Ford Fusion: Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Power Transfer Unit Rear Seal. Removal and Installation
Special Tool(s) /
General Equipment
![Ford Fusion. Power Transfer Unit Rear Seal. Removal and Installation](images/power_transfer_unit_rear_seal_removal_and_installation-2370/1942/ford_fusion__power_transfer_unit_rear_seal_removal_and_installation_3710.jpg) |
205-126
(T78P-4851-A)
Holding Fixture, Drive Pinion Flange |
![Ford Fusion. Power Transfer Unit Rear Seal. Removal and Installation](images/power_transfer_unit_rear_seal_removal_and_installation-2370/1942/ford_fusion__power_transfer_unit_rear_seal_removal_and_installation_3711.jpg) |
308-877 Installer, Pinion Output Seal TKIT-2012A-FL TKIT-2012A-ROW |
Puller |
Removal
-
Remove the PTU/transfer case.
Refer to: Power Transfer Unit (308-07B Power Transfer Unit - 6-Speed Automatic Transmission – 6F35, Removal).
-
Using the special tool, remove and discard the pinion flange nut.
Use Special Service Tool: 205-126
(T78P-4851-A)
Holding Fixture, Drive Pinion Flange.
-
-
Mark the pinion flange and the transfer case for reassembly.
-
Using the puller, remove the pinion flange.
Use the General Equipment: Puller
-
Remove and discard the transfer case rear seal.
Installation
-
Using the special tool, install a new rear seal.
Use Special Service Tool: 308-877
Installer, Pinion Output Seal.
-
Align the marks, install the pinion flange.
-
Using the special tool, install a new pinion flange nut.
Use Special Service Tool: 205-126
(T78P-4851-A)
Holding Fixture, Drive Pinion Flange.
Torque:
173 lb.ft (235 Nm)
-
Install the PTU/transfer case.
Refer to: Power Transfer Unit (308-07B Power Transfer Unit - 6-Speed Automatic Transmission – 6F35, Installation).
Special Tool(s) /
General Equipment
205-153
(T80T-4000-W)
Handle
308-875Installer, Inboard Cover SealTKIT-2012A-FLTKIT-2012A-ROW
308-878Installer, Input SealTKIT-2012A-FLTKIT-2012A-ROW
Removal
Remove the PTU/transfer case...
Removal
With the vehicle in NUETRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation)...
Other information:
Under Hood Overview - 1.5L EcoBoost™
Engine coolant reservoir. See Engine Coolant Check.
Engine oil filler cap. See Engine Oil Check.
Engine oil dipstick. See Engine Oil Dipstick.
Brake fluid reservoir. See Brake Fluid Check.
Battery. See Changing the 12V Battery...
Overview
NOTICE:
Repairs of the fuel system are to be achieved only by
replacement of the failed component(s). Repair of a fuel system
component should not be attempted.
NOTICE:
If directed during assembly of fuel system components,
lubricate any seal(s) only with specified material...