Ford Fusion: Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Power Transfer Unit Input Shaft Seal. Removal and Installation
Special Tool(s) /
General Equipment
 |
205-153
(T80T-4000-W)
Handle |
 |
308-875 Installer, Inboard Cover Seal TKIT-2012A-FL TKIT-2012A-ROW |
 |
308-878 Installer, Input Seal TKIT-2012A-FL TKIT-2012A-ROW |
Removal
-
Remove the PTU/transfer case.
Refer to: Power Transfer Unit (308-07B Power Transfer Unit - 6-Speed Automatic Transmission – 6F35, Removal).
-
Remove and discard the PTU cover bolts and remove the PTU cover.
-
Remove and discard the PTU cover O-ring seal.
-
Remove and discard the RH input shaft seal.
-
Remove the input shaft.
-
Remove and discard the LH input shaft seal.
Installation
-
Using the special tools, install a new LH input shaft seal.
Use Special Service Tool: 308-878
Installer, Input Seal.
, 205-153
(T80T-4000-W)
Handle.
-
Install the input shaft.
-
NOTE:
The seal is correctly installed if it is flush with the transfer case cover.
Using the special tools, install a new RH input shaft seal.
Use Special Service Tool: 308-875
Installer, Inboard Cover Seal.
, 205-153
(T80T-4000-W)
Handle.
-
Install a new PTU cover O-ring seal.
-
Install the PTU cover and the new PTU cover bolts.
Torque:
Stage 1:
115 lb.in (13 Nm)
Stage 2:
45°
NOTICE:
Hand start bolts for the first three threads to ensure cross-threading does not occur.
-
Install the PTU/transfer case.
Refer to: Power Transfer Unit (308-07B Power Transfer Unit - 6-Speed Automatic Transmission – 6F35, Installation).
Special Tool(s) /
General Equipment
205-907Handle, 32 DriverTKIT-2008DH-FLM
307-256
(T92P-77000-FH)
Installer, Differential Fluid SealTKIT-1992-FLMH/LMH
Puller
Removal
Remove the RH halfshaft...
Special Tool(s) /
General Equipment
205-126
(T78P-4851-A)
Holding Fixture, Drive Pinion Flange
308-877Installer, Pinion Output SealTKIT-2012A-FLTKIT-2012A-ROW
Puller
Removal
Remove the PTU/transfer case...
Other information:
WARNING: Do not remove the
coolant reservoir cap when the engine is
on or the cooling system is hot. Wait 10
minutes for the cooling system to cool
down. Cover the coolant reservoir cap
with a thick cloth to prevent the
possibility of scalding and slowly remove
the cap...
Voice Recognition
USB and Bluetooth Audio
Phone
Navigation (If Equipped)
Apps
Wi-Fi Connectivity
Personal Profiles (If Equipped)
Resetting the System
Simultaneously press and hold the
seek up and the audio unit power
buttons until the screen goes black...