Ford Fusion Manuals

Ford Fusion: Handles, Locks, Latches and Entry Systems / Exterior Rear Door Handle. Removal and Installation

Removal

Vehicles with push button start

NOTE: LH side shown, RH side similar.

  1. Remove the rear door trim panel.
    Refer to: Rear Door Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
  1. Remove the rear door watershield.
Ford Fusion. Exterior Rear Door Handle. Removal and Installation

All vehicles

  1. Remove the grommet.
Ford Fusion. Exterior Rear Door Handle. Removal and Installation
  1. Remove the rear door handle cover assembly.
    1. Hold the rear door handle open.
    1. While turning the release screw 8 turns. The handle will release around 6 to 6.5 turns. You must continue to the full 8 revolutions for installation.
    1. Remove the rear door handle cover assembly.
Ford Fusion. Exterior Rear Door Handle. Removal and Installation

Vehicles with push button start

  1. NOTICE: Do not pull the door handle out of the door too far without disconnecting the handle from the connector. Damage to the harness will occur.

    Disconnect the exterior rear door handle connector from the handle from inside the door and remove the exterior rear door handle.
Ford Fusion. Exterior Rear Door Handle. Removal and Installation

Vehicles without push button start


  1. Remove the rear exterior door handle.
    1. Pull the exterior rear door handle outward.
    1. Remove the exterior rear door handle.
Ford Fusion. Exterior Rear Door Handle. Removal and Installation

Installation

Vehicles without push button start


  1. Install the rear exterior door handle.
    1. Install the rear exterior door handle.
    1. Push the exterior rear door handle inside.
Ford Fusion. Exterior Rear Door Handle. Removal and Installation

Vehicles with push button start

  1. Connect the exterior rear door handle connector to the handle from inside the door and partially install the rear door handle in the rear door opening.
Ford Fusion. Exterior Rear Door Handle. Removal and Installation

All vehicles

  1. Install the rear door handle cover assembly to the door.
    1. Install the rear door handle cover assembly to the door.
    1. Apply light pressure to the door handle while turning the release screw 8 turns. The handle will engage and go in around 6 to 6.5 turns. You must continue to the full 8 revolutions for installation then torque to the specified value.
      Torque: 62 lb.in (7 Nm)
Ford Fusion. Exterior Rear Door Handle. Removal and Installation
  1. Install the grommet.
Ford Fusion. Exterior Rear Door Handle. Removal and Installation

Vehicles with push button start

  1. Install the rear door watershield.
Ford Fusion. Exterior Rear Door Handle. Removal and Installation
  1. Install the rear door trim panel.
    Refer to: Rear Door Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

    Exterior Front Door Handle. Removal and Installation

    Removal Vehicles with push button start NOTE: LH side shown, RH side similar. Remove the front door trim panel. Refer to: Front Door Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation)...

    Front Door Latch. Removal and Installation

    Removal NOTE: LH side shown, RH side similar. NOTE: Removal steps in this procedure may contain installation details. Remove the front door window regulator...

    Other information:

    Ford Fusion 2013–2020 Owners Manual: Catalytic Converter


    WARNING: Do not park, idle or drive your vehicle on dry grass or other dry ground cover. The emission system heats up the engine compartment and exhaust system, creating the risk of fire. WARNING: The normal operating temperature of the exhaust system is very high...

    Ford Fusion 2013–2020 Service Manual: Specifications


      General Specifications Item Specification Fuel Pressure Engine running - 1.5L GTDI (Low pressure side)   46.4 –79.8  psi ( 320 –550  kPa) Fuel Tank Capacity 16...

    Categories

    Understanding Your Tire Pressure Monitoring System

    Ford Fusion. Understanding Your Tire Pressure Monitoring System

    The tire pressure monitoring system measures pressure in your road tires and sends the tire pressure readings to your vehicle. You can view the tire pressure readings through the information display. The low tire pressure warning light will turn on if the tire pressure is significantly low. Once the light is illuminated, your tires are under-inflated and need to be inflated to the manufacturer’s recommended tire pressure. Even if the light turns on and a short time later turns off, your tire pressure still needs to be checked.

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