Ford Fusion: Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Intermediate Shaft Seal. Removal and Installation
Special Tool(s) /
General Equipment
|
205-907 Handle, 32 Driver TKIT-2008DH-FLM |
|
307-256
(T92P-77000-FH)
Installer, Differential Fluid Seal TKIT-1992-FLMH/LMH |
Puller |
Removal
-
Remove the RH halfshaft.
Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).
-
Using the puller, remove and discard the intermediate shaft seal.
Use the General Equipment: Puller
-
Inspect the intermediate shaft bushing. Replace if necessary.
Refer to: Intermediate Shaft Bushing (308-07B Power Transfer Unit - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
Installation
-
NOTE:
The seal is correctly installed if it is flush with the transfer case cover.
Using the special tools, install a new intermediate shaft seal.
Use Special Service Tool: 307-256
(T92P-77000-FH)
Installer, Differential Fluid Seal.
, 205-907
Handle, 32 Driver.
-
Install the RH halfshaft.
Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).
Special Tool(s) /
General Equipment
308-125Remover, Transfer Case BearingTKIT-1987-LMTKIT-1987-FLM
Slide Hammer
Removal
Remove the intermediate shaft seal...
Special Tool(s) /
General Equipment
205-153
(T80T-4000-W)
Handle
308-875Installer, Inboard Cover SealTKIT-2012A-FLTKIT-2012A-ROW
308-878Installer, Input SealTKIT-2012A-FLTKIT-2012A-ROW
Removal
Remove the PTU/transfer case...
Other information:
Removal
With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
Remove the battery.
Refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation)...
Special Tool(s) /
General Equipment
Adhesive Tape
Removal
NOTE:
LH side shown, RH side similar.
NOTE:
Removal steps in this procedure may contain installation details.
Remove the rear door speaker.
Refer to: Rear Door Speaker (415-00 Information and Entertainment System - General Information - Vehicles With: SYNC 3, Removal and Installation)...