Ford Fusion: Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Intermediate Shaft Seal. Removal and Installation
Special Tool(s) /
General Equipment
![Ford Fusion. Intermediate Shaft Seal. Removal and Installation](images/intermediate_shaft_seal_removal_and_installation-2368/1942/ford_fusion__intermediate_shaft_seal_removal_and_installation_3692.jpg) |
205-907 Handle, 32 Driver TKIT-2008DH-FLM |
![Ford Fusion. Intermediate Shaft Seal. Removal and Installation](images/intermediate_shaft_seal_removal_and_installation-2368/1942/ford_fusion__intermediate_shaft_seal_removal_and_installation_3693.jpg) |
307-256
(T92P-77000-FH)
Installer, Differential Fluid Seal TKIT-1992-FLMH/LMH |
Puller |
Removal
-
Remove the RH halfshaft.
Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).
-
Using the puller, remove and discard the intermediate shaft seal.
Use the General Equipment: Puller
-
Inspect the intermediate shaft bushing. Replace if necessary.
Refer to: Intermediate Shaft Bushing (308-07B Power Transfer Unit - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
Installation
-
NOTE:
The seal is correctly installed if it is flush with the transfer case cover.
Using the special tools, install a new intermediate shaft seal.
Use Special Service Tool: 307-256
(T92P-77000-FH)
Installer, Differential Fluid Seal.
, 205-907
Handle, 32 Driver.
-
Install the RH halfshaft.
Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).
Special Tool(s) /
General Equipment
308-125Remover, Transfer Case BearingTKIT-1987-LMTKIT-1987-FLM
Slide Hammer
Removal
Remove the intermediate shaft seal...
Special Tool(s) /
General Equipment
205-153
(T80T-4000-W)
Handle
308-875Installer, Inboard Cover SealTKIT-2012A-FLTKIT-2012A-ROW
308-878Installer, Input SealTKIT-2012A-FLTKIT-2012A-ROW
Removal
Remove the PTU/transfer case...
Other information:
Special Tool(s) /
General Equipment
Hose Clamp Remover/Installer
Materials
Name
Specification
Motorcraft® Threadlock 262TA-26
WSK-M2G351-A6
Removal
Disconnect the battery ground cable.
Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures)...
Removal
Remove the air cleaner outlet pipe.
Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
Remove the Throttle Body (TB) inlet pipe mounting bolt...