Ford Fusion: Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Intermediate Shaft Seal. Removal and Installation
Ford Fusion 2013–2020 Service Manual / Powertrain / Four-Wheel Drive Systems / Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Intermediate Shaft Seal. Removal and Installation
Special Tool(s) / General Equipment
 |
205-907 Handle, 32 Driver TKIT-2008DH-FLM |
 |
307-256
(T92P-77000-FH)
Installer, Differential Fluid Seal TKIT-1992-FLMH/LMH |
| Puller | |
Removal
-
Remove the RH halfshaft.
Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).
-
Using the puller, remove and discard the intermediate shaft seal.
Use the General Equipment: Puller
 |
-
Inspect the intermediate shaft bushing. Replace if necessary.
Refer to: Intermediate Shaft Bushing (308-07B Power Transfer Unit - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
 |
Installation
-
NOTE: The seal is correctly installed if it is flush with the transfer case cover.
Using the special tools, install a new intermediate shaft seal.
Use Special Service Tool: 307-256 (T92P-77000-FH) Installer, Differential Fluid Seal. , 205-907 Handle, 32 Driver.
 |
-
Install the RH halfshaft.
Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).
Intermediate Shaft Bushing. Removal and Installation
Special Tool(s) /
General Equipment
308-125Remover, Transfer Case BearingTKIT-1987-LMTKIT-1987-FLM
Slide Hammer
Removal
Remove the intermediate shaft seal...
Power Transfer Unit Input Shaft Seal. Removal and Installation
Special Tool(s) /
General Equipment
205-153
(T80T-4000-W)
Handle
308-875Installer, Inboard Cover SealTKIT-2012A-FLTKIT-2012A-ROW
308-878Installer, Input SealTKIT-2012A-FLTKIT-2012A-ROW
Removal
Remove the PTU/transfer case...
Other information:
Ford Fusion 2013–2020 Service Manual: Brake Master Cylinder. Removal and Installation
Removal NOTE: Removal steps in this procedure may contain installation details. All vehicles NOTICE: Before removing the master cylinder, relieve the vacuum in the brake booster or the master cylinder O-ring seal may be drawn into the brake booster, causing brake booster failure and increased brake pedal effort...
Ford Fusion 2013–2020 Service Manual: Hood Latch Release Handle. Removal and Installation
Removal Remove the hood latch release handle access cover. NOTE: Insert a 10mm 1/4 inch drive socket to release the clips. Release the hood latch release handle retaining clips. Remove the hood latch release handle...
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Parallel Parking
The system detects available parallel parking spaces and steers your vehicle into the space. You control the accelerator, gearshift and brakes. The system visually and audibly guides you into a parallel parking space.
Press the button once to search
for a parking space.
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