Ford Fusion Manuals

Ford Fusion: Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Intermediate Shaft Seal. Removal and Installation

Special Tool(s) / General Equipment

Ford Fusion. Intermediate Shaft Seal. Removal and Installation 205-907
Handle, 32 Driver
TKIT-2008DH-FLM
Ford Fusion. Intermediate Shaft Seal. Removal and Installation 307-256 (T92P-77000-FH)
Installer, Differential Fluid Seal
TKIT-1992-FLMH/LMH
Puller

Removal

  1. Remove the RH halfshaft.
    Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).
  1. Using the puller, remove and discard the intermediate shaft seal.
    Use the General Equipment: Puller
Ford Fusion. Intermediate Shaft Seal. Removal and Installation
  1. Inspect the intermediate shaft bushing. Replace if necessary.
    Refer to: Intermediate Shaft Bushing (308-07B Power Transfer Unit - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
Ford Fusion. Intermediate Shaft Seal. Removal and Installation

Installation

  1. NOTE: The seal is correctly installed if it is flush with the transfer case cover.

    Using the special tools, install a new intermediate shaft seal.
    Use Special Service Tool: 307-256 (T92P-77000-FH)  Installer, Differential Fluid Seal. , 205-907  Handle, 32 Driver.
Ford Fusion. Intermediate Shaft Seal. Removal and Installation
  1. Install the RH halfshaft.
    Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).

    Intermediate Shaft Bushing. Removal and Installation

    Special Tool(s) / General Equipment 308-125Remover, Transfer Case BearingTKIT-1987-LMTKIT-1987-FLM Slide Hammer Removal Remove the intermediate shaft seal...

    Power Transfer Unit Input Shaft Seal. Removal and Installation

    Special Tool(s) / General Equipment 205-153 (T80T-4000-W) Handle 308-875Installer, Inboard Cover SealTKIT-2012A-FLTKIT-2012A-ROW 308-878Installer, Input SealTKIT-2012A-FLTKIT-2012A-ROW Removal Remove the PTU/transfer case...

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    Categories

    Parallel Parking

    The system detects available parallel parking spaces and steers your vehicle into the space. You control the accelerator, gearshift and brakes. The system visually and audibly guides you into a parallel parking space.

    Ford Fusion. Parallel Parking Press the button once to search for a parking space.

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