Ford Fusion: Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Intermediate Shaft Seal. Removal and Installation
Ford Fusion 2013–2020 Service Manual / Powertrain / Four-Wheel Drive Systems / Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Intermediate Shaft Seal. Removal and Installation
Special Tool(s) / General Equipment
 |
205-907 Handle, 32 Driver TKIT-2008DH-FLM |
 |
307-256
(T92P-77000-FH)
Installer, Differential Fluid Seal TKIT-1992-FLMH/LMH |
| Puller | |
Removal
-
Remove the RH halfshaft.
Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).
-
Using the puller, remove and discard the intermediate shaft seal.
Use the General Equipment: Puller
 |
-
Inspect the intermediate shaft bushing. Replace if necessary.
Refer to: Intermediate Shaft Bushing (308-07B Power Transfer Unit - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
 |
Installation
-
NOTE: The seal is correctly installed if it is flush with the transfer case cover.
Using the special tools, install a new intermediate shaft seal.
Use Special Service Tool: 307-256 (T92P-77000-FH) Installer, Differential Fluid Seal. , 205-907 Handle, 32 Driver.
 |
-
Install the RH halfshaft.
Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).
Intermediate Shaft Bushing. Removal and Installation
Special Tool(s) /
General Equipment
308-125Remover, Transfer Case BearingTKIT-1987-LMTKIT-1987-FLM
Slide Hammer
Removal
Remove the intermediate shaft seal...
Power Transfer Unit Input Shaft Seal. Removal and Installation
Special Tool(s) /
General Equipment
205-153
(T80T-4000-W)
Handle
308-875Installer, Inboard Cover SealTKIT-2012A-FLTKIT-2012A-ROW
308-878Installer, Input SealTKIT-2012A-FLTKIT-2012A-ROW
Removal
Remove the PTU/transfer case...
Other information:
Ford Fusion 2013–2020 Service Manual: Starting System - Overview. Description and Operation
The starting system controls the cranking of the engine. The starter motor is enabled by the starter relay when the relay is activated by the PCM. The PCM receives inputs from the ignition switch - push button start, automatic transmission, Run/start relay and the BCM before activating the starter relay to initiate cranking of the engine...
Ford Fusion 2013–2020 Service Manual: Front Seat Backrest Blower Motor. Removal and Installation
Removal Remove the front seat. Refer to: Front Seat (501-10A Front Seats, Removal and Installation). Detach the electrical connector retainers and position the wire harnesses aside. Detach the backrest cover straps and position the backrest cover upward...
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Parallel Parking
The system detects available parallel parking spaces and steers your vehicle into the space. You control the accelerator, gearshift and brakes. The system visually and audibly guides you into a parallel parking space.
Press the button once to search
for a parking space.
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