Ford Fusion: Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Intermediate Shaft Bushing. Removal and Installation

Special Tool(s) / General Equipment

	308-125 Remover, Transfer Case Bearing TKIT-1987-LM TKIT-1987-FLM
Slide Hammer

Removal

1. Remove the intermediate shaft seal.
   Refer to: Intermediate Shaft Seal (308-07B Power Transfer Unit - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
   

1. Using the special tool and a slide hammer, remove and discard the intermediate shaft bushing.
   Use Special Service Tool: 308-125  Remover, Transfer Case Bearing.
   Use the General Equipment: Slide Hammer

Installation

1. Clean the PTU input shaft.
   

1. NOTICE: The bushing can be easily damaged when using a driver that is too small. Use light force and monitor installation progress frequently to avoid bushing damage.

   Using general shop equipment, install the new intermediate shaft bushing until it is seated against the machined recess in the PTU input shaft.
   

1. Install a new intermediate shaft seal.
   Refer to: Intermediate Shaft Seal (308-07B Power Transfer Unit - 6-Speed Automatic Transmission – 6F35, Removal and Installation).