Ford Fusion Manuals

Ford Fusion: Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Intermediate Shaft Bushing. Removal and Installation

Special Tool(s) / General Equipment

Ford Fusion. Intermediate Shaft Bushing. Removal and Installation 308-125
Remover, Transfer Case Bearing
TKIT-1987-LM
TKIT-1987-FLM
Slide Hammer

Removal

  1. Remove the intermediate shaft seal.
    Refer to: Intermediate Shaft Seal (308-07B Power Transfer Unit - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
  1. Using the special tool and a slide hammer, remove and discard the intermediate shaft bushing.
    Use Special Service Tool: 308-125  Remover, Transfer Case Bearing.
    Use the General Equipment: Slide Hammer
Ford Fusion. Intermediate Shaft Bushing. Removal and Installation

Installation

  1. Clean the PTU input shaft.
Ford Fusion. Intermediate Shaft Bushing. Removal and Installation
  1. NOTICE: The bushing can be easily damaged when using a driver that is too small. Use light force and monitor installation progress frequently to avoid bushing damage.

    Using general shop equipment, install the new intermediate shaft bushing until it is seated against the machined recess in the PTU input shaft.
Ford Fusion. Intermediate Shaft Bushing. Removal and Installation
  1. Install a new intermediate shaft seal.
    Refer to: Intermediate Shaft Seal (308-07B Power Transfer Unit - 6-Speed Automatic Transmission – 6F35, Removal and Installation).

    Power Transfer Unit Fluid Level Check. General Procedures

    Materials Name Specification Motorcraft® SAE 75W-140 Synthetic Rear Axle LubricantXY-75W140-QL WSL-M2C192-A  Check With the vehicle in NEUTRAL, position it on a hoist...

    Intermediate Shaft Seal. Removal and Installation

    Special Tool(s) / General Equipment 205-907Handle, 32 DriverTKIT-2008DH-FLM 307-256 (T92P-77000-FH) Installer, Differential Fluid SealTKIT-1992-FLMH/LMH Puller Removal Remove the RH halfshaft...

    Other information:

    Ford Fusion 2013–2020 Service Manual: Driver Front Seat Module (DSM). Removal and Installation


    Removal NOTE: Removal steps in this procedure may contain installation details. All vehicles NOTE: This step is only necessary when installing a new component. NOTE: The PMI process must begin with the current DSM installed. If the current DSM does not respond to the diagnostic scan tool, the tool may prompt for As-Built Data as part of the repair...

    Ford Fusion 2013–2020 Service Manual: Noise, Vibration and Harshness. Description and Operation


    Sound Deadeners and Insulators NOTICE: Mastic is made of a combustible material and should be removed prior to carrying out welding procedures to the area. Heat zones from welding near mastic may cause the mastic material to burn. NOTICE: Corrosion protection must be restored to the area after the mastic material is applied...

    Categories

    Cross Traffic Alert System Sensors

    Ford Fusion. Cross Traffic Alert System Sensors

    The sensors are behind the rear bumper on both sides of your vehicle.

    read more

    Copyright © 2024 www.fofusion2.com