Ford Fusion: Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Intermediate Shaft Bushing. Removal and Installation
Special Tool(s) /
General Equipment
 |
308-125 Remover, Transfer Case Bearing TKIT-1987-LM TKIT-1987-FLM |
Slide Hammer |
Removal
-
Remove the intermediate shaft seal.
Refer to: Intermediate Shaft Seal (308-07B Power Transfer Unit - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
-
Using the special tool and a slide hammer, remove and discard the intermediate shaft bushing.
Use Special Service Tool: 308-125
Remover, Transfer Case Bearing.
Use the General Equipment: Slide Hammer
Installation
-
Clean the PTU input shaft.
-
NOTICE:
The bushing can be easily damaged when using a
driver that is too small. Use light force and monitor installation
progress frequently to avoid bushing damage.
Using general shop equipment, install the new
intermediate shaft bushing until it is seated against the machined
recess in the PTU input shaft.
-
Install a new intermediate shaft seal.
Refer to: Intermediate Shaft Seal (308-07B Power Transfer Unit - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
Materials
Name
Specification
Motorcraft® SAE 75W-140 Synthetic Rear Axle LubricantXY-75W140-QL
WSL-M2C192-A
Check
With the vehicle in NEUTRAL, position it on a hoist...
Special Tool(s) /
General Equipment
205-907Handle, 32 DriverTKIT-2008DH-FLM
307-256
(T92P-77000-FH)
Installer, Differential Fluid SealTKIT-1992-FLMH/LMH
Puller
Removal
Remove the RH halfshaft...
Other information:
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Remove the engine appearance cover.
Disconnect the electrical connector, remove the retainer and the MAPT sensor.
Torque:
44 lb...
WARNING: Fully adjust the head
restraint before you sit in or operate your
vehicle. This will help minimize the risk
of neck injury in the event of a crash. Do
not adjust the head restraint when your
vehicle is moving.
WARNING: The head restraint is a
safety device...