Ford Fusion: Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Intermediate Shaft Bushing. Removal and Installation
Special Tool(s) /
General Equipment
![Ford Fusion. Intermediate Shaft Bushing. Removal and Installation](images/intermediate_shaft_bushing_removal_and_installation-2367/1942/ford_fusion__intermediate_shaft_bushing_removal_and_installation_3688.jpg) |
308-125 Remover, Transfer Case Bearing TKIT-1987-LM TKIT-1987-FLM |
Slide Hammer |
Removal
-
Remove the intermediate shaft seal.
Refer to: Intermediate Shaft Seal (308-07B Power Transfer Unit - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
-
Using the special tool and a slide hammer, remove and discard the intermediate shaft bushing.
Use Special Service Tool: 308-125
Remover, Transfer Case Bearing.
Use the General Equipment: Slide Hammer
Installation
-
Clean the PTU input shaft.
-
NOTICE:
The bushing can be easily damaged when using a
driver that is too small. Use light force and monitor installation
progress frequently to avoid bushing damage.
Using general shop equipment, install the new
intermediate shaft bushing until it is seated against the machined
recess in the PTU input shaft.
-
Install a new intermediate shaft seal.
Refer to: Intermediate Shaft Seal (308-07B Power Transfer Unit - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
Materials
Name
Specification
Motorcraft® SAE 75W-140 Synthetic Rear Axle LubricantXY-75W140-QL
WSL-M2C192-A
Check
With the vehicle in NEUTRAL, position it on a hoist...
Special Tool(s) /
General Equipment
205-907Handle, 32 DriverTKIT-2008DH-FLM
307-256
(T92P-77000-FH)
Installer, Differential Fluid SealTKIT-1992-FLMH/LMH
Puller
Removal
Remove the RH halfshaft...
Other information:
Materials
Name
Specification
Motorcraft® Metal Surface Prep WipesZC-31-B
-
Flange Sealant - AnaerobicLoctite® 51031
WSK-M2G348-A7
Removal
NOTE:
Removal steps in this procedure may contain installation details...
Removal
NOTE:
RH side shown, LH side similar.
Release the retainers and remove the instrument panel side trim panel.
Position aside the front door weatherstrip.
Release the lower retainers...