Ford Fusion: Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Power Transfer Unit Fluid Level Check. General Procedures

Ford Fusion 2013–2020 Service Manual / Powertrain / Four-Wheel Drive Systems / Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Power Transfer Unit Fluid Level Check. General Procedures

Materials

Name	Specification
Motorcraft® SAE 75W-140 Synthetic Rear Axle Lubricant XY-75W140-QL	WSL-M2C192-A

Check

With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).

If equipped.
Remove the retainers and the underbody shield.

Ford Fusion. Power Transfer Unit Fluid Level Check. General Procedures

Remove the PTU fill plug.

Fill the PTU with clean fluid, level with the fill plug opening.
Material: Motorcraft® SAE 75W-140 Synthetic Rear Axle Lubricant / XY-75W140-QL (WSL-M2C192-A)

Install the PTU fill plug.
Torque: 33 lb.ft (45 Nm)

If equipped.
Install the underbody shield.

Power Transfer Unit Draining and Filling. General Procedures

Materials Name Specification Motorcraft® SAE 75W-140 Synthetic Rear Axle LubricantXY-75W140-QL WSL-M2C192-A Draining With the vehicle in NEUTRAL, position it on hoist...

Intermediate Shaft Bushing. Removal and Installation

Special Tool(s) / General Equipment 308-125Remover, Transfer Case BearingTKIT-1987-LMTKIT-1987-FLM Slide Hammer Removal Remove the intermediate shaft seal...

Other information:

Ford Fusion 2013–2020 Service Manual: B-Pillar and Reinforcement. Removal and Installation

Special Tool(s) / General Equipment Resistance Spotwelding Equipment 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM - Flexible Foam Repair3M™ 08463, LORD Fusor® 121 - Removal Restore vehicle to pre-accident dimens..

Ford Fusion 2013–2020 Service Manual: Battery Tray. Removal and Installation

Removal Vehicles without Auto-Start-Stop System Remove the air cleaner. Refer to: Air Cleaner (303-12B Intake Air Distribution and Filtering - 2.0L EcoBoost (184kW/250PS) – MI4, Removal and Installation). Refer to: Air Cleaner (303-12C Intake Air Distribution and Filtering - 2.5L Duratec (125kW/170PS), Removal and Installation). Refer to: Air Cleaner (303-12D Intake Air Distribu..

Adjusting the Steering Wheel

WARNING: Do not adjust the steering wheel when your vehicle is moving.

Note: Make sure that you are sitting in the correct position.

Ford Fusion. Adjusting the Steering Wheel

Unlock the steering column. Adjust the steering wheel to the desired position.