Ford Fusion: Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Power Transfer Unit. Removal
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With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
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If equipped.
Remove the underbody shield.
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Remove the rear driveshaft.
Refer to: Rear Driveshaft (205-01 Driveshaft, Removal and Installation).
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Loosen the clamp, remove the nuts and the CAC inlet tube.
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Loosen the clamp and disconnect the CAC outlet tube.
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Remove the catalytic converter.
Refer to: Catalytic Converter (309-00B Exhaust System - 2.0L EcoBoost (184kW/250PS) – MI4, Removal and Installation).
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Remove the PTU heat shield bolts and the heat shield.
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Remove the front halfshaft RH.
Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).
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Disconnect the PTU vent hose and position it aside.
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Remove the PTU drain plug.
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Remove the PTU support bracket and bolts.
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Remove and discard the upper PTU bolts.
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Remove and discard the lower PTU bolts.
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Remove the PTU.
Removal
With the vehicle in NUETRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation)...
Install the PTU.
Install the new top PTU bolts.
Torque:
59 lb.ft (80 Nm)
Install the new bottom PTU bolts...
Other information:
Removal
Remove the active grille shutter.
Refer to: Active Grille Shutter (501-02 Front End Body Panels, Removal and Installation).
Release the vanes from the active grille shutter.
Remove the vanes...
Removal
NOTE:
Removal steps in this procedure may contain installation details.
WARNING:
Before beginning any service procedure in this
section, refer to Safety Warnings in section 100-00 General Information.
Failure to follow this instruction may result in serious personal
injury...
Power Transfer Unit Vent. Removal and Installation
Power Transfer Unit. Installation
