Ford Fusion Manuals

Ford Fusion: Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Power Transfer Unit. Removal

  1. With the vehicle in NEUTRAL, position it on a hoist.
    Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
  1. If equipped.
    Remove the underbody shield.
Ford Fusion. Power Transfer Unit. Removal
  1. Remove the rear driveshaft.
    Refer to: Rear Driveshaft (205-01 Driveshaft, Removal and Installation).
    • Loosen the clamp, remove the nuts and the CAC inlet tube.
    • Loosen the clamp and disconnect the CAC outlet tube.
Ford Fusion. Power Transfer Unit. Removal
  1. Remove the catalytic converter.
    Refer to: Catalytic Converter (309-00B Exhaust System - 2.0L EcoBoost (184kW/250PS) – MI4, Removal and Installation).
  1. Remove the PTU heat shield bolts and the heat shield.
Ford Fusion. Power Transfer Unit. Removal
  1. Remove the front halfshaft RH.
    Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).
  1. Disconnect the PTU vent hose and position it aside.
Ford Fusion. Power Transfer Unit. Removal
  1. Remove the PTU drain plug.
Ford Fusion. Power Transfer Unit. Removal
  1. Remove the PTU support bracket and bolts.
Ford Fusion. Power Transfer Unit. Removal
  1. Remove and discard the upper PTU bolts.
Ford Fusion. Power Transfer Unit. Removal
  1. Remove and discard the lower PTU bolts.
Ford Fusion. Power Transfer Unit. Removal
  1. Remove the PTU.
Ford Fusion. Power Transfer Unit. Removal

    Power Transfer Unit Vent. Removal and Installation

    Removal With the vehicle in NUETRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation)...

    Power Transfer Unit. Installation

    Install the PTU. Install the new top PTU bolts. Torque: 59 lb.ft (80 Nm) Install the new bottom PTU bolts...

    Other information:

    Ford Fusion 2013–2020 Service Manual: Roof Opening Panel Motor. Removal and Installation


    Removal NOTE: Removal steps in this procedure may contain installation details. On both sides, remove the A-pillar trim panel. Refer to: A-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation). On both sides, remove the B-pillar trim panel...

    Ford Fusion 2013–2020 Service Manual: Fuel Filler Door. Removal and Installation


    Removal Open the fuel filler door. Using a screwdriver, pry the retaining tab back and slide the fuel filler door from the fuel filler door hinge. Installation To install, reverse the removal procedure...

    Categories

    Understanding Your Tire Pressure Monitoring System

    Ford Fusion. Understanding Your Tire Pressure Monitoring System

    The tire pressure monitoring system measures pressure in your road tires and sends the tire pressure readings to your vehicle. You can view the tire pressure readings through the information display. The low tire pressure warning light will turn on if the tire pressure is significantly low. Once the light is illuminated, your tires are under-inflated and need to be inflated to the manufacturer’s recommended tire pressure. Even if the light turns on and a short time later turns off, your tire pressure still needs to be checked.

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