Ford Fusion Manuals

Ford Fusion: Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Power Transfer Unit. Installation

  1. Install the PTU.
Ford Fusion. Power Transfer Unit. Installation
  1. Install the new top PTU bolts.
    Torque: 59 lb.ft (80 Nm)
Ford Fusion. Power Transfer Unit. Installation
  1. Install the new bottom PTU bolts.
    Torque: 59 lb.ft (80 Nm)
Ford Fusion. Power Transfer Unit. Installation
  1. Install the PTU support bracket and the support bracket bolts.
    Torque:
       1:   18 lb.ft (25 Nm)
       2:   46 lb.ft (63 Nm)
Ford Fusion. Power Transfer Unit. Installation
  1. Connect the PTU vent hose.
Ford Fusion. Power Transfer Unit. Installation
  1. Install the front halfshaft RH.
    Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).
  1. Install the PTU heat shield and heat shield bolts.
    Torque: 97 lb.in (11 Nm)
Ford Fusion. Power Transfer Unit. Installation
  1. Install the catalytic converter.
    • Install the CAC inlet tube and the clamps and retainers.
    • Install the CAC outlet tube and clamp.
Ford Fusion. Power Transfer Unit. Installation
  1. Remove the PTU filler plug.
Ford Fusion. Power Transfer Unit. Installation
  1. Fill the PTU with clean fluid, level with the fill plug opening.
Ford Fusion. Power Transfer Unit. Installation
  1. Install the PTU fill plug.
    Torque: 33 lb.ft (45 Nm)
Ford Fusion. Power Transfer Unit. Installation
  1. Install the rear driveshaft.
    Refer to: Rear Driveshaft (205-01 Driveshaft, Removal and Installation).
  1. If equipped.
    Install the underbody shield.
Ford Fusion. Power Transfer Unit. Installation

    Power Transfer Unit. Removal

    With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation)...

    Exhaust System

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    Ford Fusion 2013–2020 Service Manual: Roof Front Frame. Removal and Installation


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    Categories

    Power Door Locks

    The power door lock control is on the driver and front passenger door panels.

    Ford Fusion. Power Door Locks

    Unlock. Lock.

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