Ford Fusion Manuals

Ford Fusion: Transmission Cooling - 6-Speed Automatic Transmission – 6F35 / Transmission Fluid Cooler - 1.5L EcoBoost (118kW/160PS) – I4/2.5L Duratec (110kW/150PS). Removal and Installation

Ford Fusion 2013–2020 Service Manual / Powertrain / Automatic Transmission / Transmission Cooling - 6-Speed Automatic Transmission – 6F35 / Transmission Fluid Cooler - 1.5L EcoBoost (118kW/160PS) – I4/2.5L Duratec (110kW/150PS). Removal and Installation

Removal

  1. With the vehicle in N, position it on a hoist.
    Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
  1. Remove the air cleaner.
    Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
    Refer to: Air Cleaner (303-12C Intake Air Distribution and Filtering - 2.5L Duratec (125kW/170PS), Removal and Installation).
  1. Remove the retainers and the engine undershield.
Ford Fusion. Transmission Fluid Cooler - 1.5L EcoBoost (118kW/160PS) – I4/2.5L Duratec (110kW/150PS). Removal and Installation
  1. Drain the cooling system.
    Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03A Engine Cooling - 1.5L EcoBoost (118kW/160PS) – I4, General Procedures).
    Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03C Engine Cooling - 2.5L Duratec (125kW/170PS), General Procedures).
  1. Remove the transmission fluid cooler tube secondary latches.
Ford Fusion. Transmission Fluid Cooler - 1.5L EcoBoost (118kW/160PS) – I4/2.5L Duratec (110kW/150PS). Removal and Installation
  1. NOTE: Use suitable paper to absorb any escaping fluid.

    Using the special tool, disconnect the transmission fluid cooler tubes.
Ford Fusion. Transmission Fluid Cooler - 1.5L EcoBoost (118kW/160PS) – I4/2.5L Duratec (110kW/150PS). Removal and Installation
  1. Release the clamps and disconnect the coolant hoses.
Ford Fusion. Transmission Fluid Cooler - 1.5L EcoBoost (118kW/160PS) – I4/2.5L Duratec (110kW/150PS). Removal and Installation
  1. Remove the bolt and the transmission fluid cooler.
Ford Fusion. Transmission Fluid Cooler - 1.5L EcoBoost (118kW/160PS) – I4/2.5L Duratec (110kW/150PS). Removal and Installation

Installation

  1. Install the transmission fluid cooler and the bolt.
    Torque: 53 lb.in (6 Nm)
Ford Fusion. Transmission Fluid Cooler - 1.5L EcoBoost (118kW/160PS) – I4/2.5L Duratec (110kW/150PS). Removal and Installation
  1. Connect the transmission fluid auxiliary cooler tubes.
Ford Fusion. Transmission Fluid Cooler - 1.5L EcoBoost (118kW/160PS) – I4/2.5L Duratec (110kW/150PS). Removal and Installation
  1. Install the transmission fluid auxiliary cooler tube secondary latches.
Ford Fusion. Transmission Fluid Cooler - 1.5L EcoBoost (118kW/160PS) – I4/2.5L Duratec (110kW/150PS). Removal and Installation
  1. Attach the coolant hoses and position the clamps.
Ford Fusion. Transmission Fluid Cooler - 1.5L EcoBoost (118kW/160PS) – I4/2.5L Duratec (110kW/150PS). Removal and Installation
  1. Install the engine undershield and the retainers.
Ford Fusion. Transmission Fluid Cooler - 1.5L EcoBoost (118kW/160PS) – I4/2.5L Duratec (110kW/150PS). Removal and Installation
  1. Install the air cleaner.
    Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
    Refer to: Air Cleaner (303-12C Intake Air Distribution and Filtering - 2.5L Duratec (125kW/170PS), Removal and Installation).
  1. Fill and bleed the cooling system.
    Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03A Engine Cooling - 1.5L EcoBoost (118kW/160PS) – I4, General Procedures).
    Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03C Engine Cooling - 2.5L Duratec (125kW/170PS), General Procedures).
  1. Check the transmission fluid level and adjust as necessary.
    Refer to: Transmission Fluid Level Check (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, General Procedures).

    Cooler Bypass Valve - 1.5L EcoBoost (110kW/150PS) – I4. Removal and Installation

    Removal Remove the air cleaner. Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation)...

    Transmission Fluid Cooler Tubes - 1.5L EcoBoost (110kW/150PS) – I4. Removal and Installation

    Special Tool(s) / General Equipment 307-569Disconnect Tool TOC Line (1/2)TKIT-2006U-F/FMTKIT-2006U-FLM/LMTKIT-2006U-ROW1TKIT-2006U-ROW2 Materials Name Specification Motorcraft® MERCON® LV Automatic Transmission FluidXT-10-QLVC WSS-M2C938-AMERCON® LV,   Removal With the vehicle in N, position it on a hoist...

    Other information:

    Ford Fusion 2013–2020 Service Manual: Wheel and Tire. Removal and Installation


    Materials Name Specification Motorcraft® High Temperature Nickel Anti-Seize LubricantXL-2 -  Removal With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation)...

    Ford Fusion 2013–2020 Service Manual: Front Bumper. Removal and Installation


    Removal All vehicles NOTE: Removal steps in this procedure may contain installation details. Remove the front bumper cover. Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation). Remove the bolts and the lower radiator support...

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    Parallel Parking

    The system detects available parallel parking spaces and steers your vehicle into the space. You control the accelerator, gearshift and brakes. The system visually and audibly guides you into a parallel parking space.

    Ford Fusion. Parallel Parking Press the button once to search for a parking space.

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