Ford Fusion Manuals

Ford Fusion: Transmission Cooling - 6-Speed Automatic Transmission – 6F35 / Transmission Fluid Cooler - 1.5L EcoBoost (118kW/160PS) – I4/2.5L Duratec (110kW/150PS). Removal and Installation

Ford Fusion 2013–2020 Service Manual / Powertrain / Automatic Transmission / Transmission Cooling - 6-Speed Automatic Transmission – 6F35 / Transmission Fluid Cooler - 1.5L EcoBoost (118kW/160PS) – I4/2.5L Duratec (110kW/150PS). Removal and Installation

Removal

  1. With the vehicle in N, position it on a hoist.
    Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
  1. Remove the air cleaner.
    Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
    Refer to: Air Cleaner (303-12C Intake Air Distribution and Filtering - 2.5L Duratec (125kW/170PS), Removal and Installation).
  1. Remove the retainers and the engine undershield.
Ford Fusion. Transmission Fluid Cooler - 1.5L EcoBoost (118kW/160PS) – I4/2.5L Duratec (110kW/150PS). Removal and Installation
  1. Drain the cooling system.
    Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03A Engine Cooling - 1.5L EcoBoost (118kW/160PS) – I4, General Procedures).
    Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03C Engine Cooling - 2.5L Duratec (125kW/170PS), General Procedures).
  1. Remove the transmission fluid cooler tube secondary latches.
Ford Fusion. Transmission Fluid Cooler - 1.5L EcoBoost (118kW/160PS) – I4/2.5L Duratec (110kW/150PS). Removal and Installation
  1. NOTE: Use suitable paper to absorb any escaping fluid.

    Using the special tool, disconnect the transmission fluid cooler tubes.
Ford Fusion. Transmission Fluid Cooler - 1.5L EcoBoost (118kW/160PS) – I4/2.5L Duratec (110kW/150PS). Removal and Installation
  1. Release the clamps and disconnect the coolant hoses.
Ford Fusion. Transmission Fluid Cooler - 1.5L EcoBoost (118kW/160PS) – I4/2.5L Duratec (110kW/150PS). Removal and Installation
  1. Remove the bolt and the transmission fluid cooler.
Ford Fusion. Transmission Fluid Cooler - 1.5L EcoBoost (118kW/160PS) – I4/2.5L Duratec (110kW/150PS). Removal and Installation

Installation

  1. Install the transmission fluid cooler and the bolt.
    Torque: 53 lb.in (6 Nm)
Ford Fusion. Transmission Fluid Cooler - 1.5L EcoBoost (118kW/160PS) – I4/2.5L Duratec (110kW/150PS). Removal and Installation
  1. Connect the transmission fluid auxiliary cooler tubes.
Ford Fusion. Transmission Fluid Cooler - 1.5L EcoBoost (118kW/160PS) – I4/2.5L Duratec (110kW/150PS). Removal and Installation
  1. Install the transmission fluid auxiliary cooler tube secondary latches.
Ford Fusion. Transmission Fluid Cooler - 1.5L EcoBoost (118kW/160PS) – I4/2.5L Duratec (110kW/150PS). Removal and Installation
  1. Attach the coolant hoses and position the clamps.
Ford Fusion. Transmission Fluid Cooler - 1.5L EcoBoost (118kW/160PS) – I4/2.5L Duratec (110kW/150PS). Removal and Installation
  1. Install the engine undershield and the retainers.
Ford Fusion. Transmission Fluid Cooler - 1.5L EcoBoost (118kW/160PS) – I4/2.5L Duratec (110kW/150PS). Removal and Installation
  1. Install the air cleaner.
    Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
    Refer to: Air Cleaner (303-12C Intake Air Distribution and Filtering - 2.5L Duratec (125kW/170PS), Removal and Installation).
  1. Fill and bleed the cooling system.
    Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03A Engine Cooling - 1.5L EcoBoost (118kW/160PS) – I4, General Procedures).
    Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03C Engine Cooling - 2.5L Duratec (125kW/170PS), General Procedures).
  1. Check the transmission fluid level and adjust as necessary.
    Refer to: Transmission Fluid Level Check (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, General Procedures).

    Cooler Bypass Valve - 1.5L EcoBoost (110kW/150PS) – I4. Removal and Installation

    Removal Remove the air cleaner. Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation)...

    Transmission Fluid Cooler Tubes - 1.5L EcoBoost (110kW/150PS) – I4. Removal and Installation

    Special Tool(s) / General Equipment 307-569Disconnect Tool TOC Line (1/2)TKIT-2006U-F/FMTKIT-2006U-FLM/LMTKIT-2006U-ROW1TKIT-2006U-ROW2 Materials Name Specification Motorcraft® MERCON® LV Automatic Transmission FluidXT-10-QLVC WSS-M2C938-AMERCON® LV,   Removal With the vehicle in N, position it on a hoist...

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    Ford Fusion 2013–2020 Service Manual: Staged Unlock Programming. General Procedures


    Programming   WARNING: Before beginning any service procedure in this manual, refer to health and safety warnings in section 100-00 General Information. Failure to follow this instruction may result in serious personal injury. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation)...

    Ford Fusion 2013–2020 Service Manual: Cylinder Block Core Plug Replacement. General Procedures


    Special Tool(s) / General Equipment 100-001 (T50T-100-A) Slide Hammer Materials Name Specification Motorcraft® Threadlock 262TA-26 WSK-M2G351-A6  Repair All core plugs NOTE: Cylinder block core plug shown, cylinder head core plug similar...

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    Parallel Parking

    The system detects available parallel parking spaces and steers your vehicle into the space. You control the accelerator, gearshift and brakes. The system visually and audibly guides you into a parallel parking space.

    Ford Fusion. Parallel Parking Press the button once to search for a parking space.

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