Ford Fusion: Transmission Cooling - 6-Speed Automatic Transmission – 6F35 / Transmission Fluid Cooler - 1.5L EcoBoost (118kW/160PS) – I4/2.5L Duratec (110kW/150PS). Removal and Installation
Removal
-
With the vehicle in N, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
-
Remove the air cleaner.
Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
Refer to: Air Cleaner (303-12C Intake Air Distribution and Filtering - 2.5L Duratec (125kW/170PS), Removal and Installation).
-
Remove the retainers and the engine undershield.
-
Drain the cooling system.
Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03A Engine Cooling - 1.5L EcoBoost (118kW/160PS) – I4, General Procedures).
Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03C Engine Cooling - 2.5L Duratec (125kW/170PS), General Procedures).
-
Remove the transmission fluid cooler tube secondary latches.
-
NOTE:
Use suitable paper to absorb any escaping fluid.
Using the special tool, disconnect the transmission fluid cooler tubes.
-
Release the clamps and disconnect the coolant hoses.
-
Remove the bolt and the transmission fluid cooler.
Installation
-
Install the transmission fluid cooler and the bolt.
Torque:
53 lb.in (6 Nm)
-
Connect the transmission fluid auxiliary cooler tubes.
-
Install the transmission fluid auxiliary cooler tube secondary latches.
-
Attach the coolant hoses and position the clamps.
-
Install the engine undershield and the retainers.
-
Install the air cleaner.
Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
Refer to: Air Cleaner (303-12C Intake Air Distribution and Filtering - 2.5L Duratec (125kW/170PS), Removal and Installation).
-
Fill and bleed the cooling system.
Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03A Engine Cooling - 1.5L EcoBoost (118kW/160PS) – I4, General Procedures).
Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03C Engine Cooling - 2.5L Duratec (125kW/170PS), General Procedures).
-
Check the transmission fluid level and adjust as necessary.
Refer to: Transmission Fluid Level Check (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, General Procedures).
Removal
Remove the air cleaner.
Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation)...
Special Tool(s) /
General Equipment
307-569Disconnect Tool TOC Line (1/2)TKIT-2006U-F/FMTKIT-2006U-FLM/LMTKIT-2006U-ROW1TKIT-2006U-ROW2
Materials
Name
Specification
Motorcraft® MERCON® LV Automatic Transmission FluidXT-10-QLVC
WSS-M2C938-AMERCON® LV,
Removal
With the vehicle in N, position it on a hoist...
Other information:
Check
NOTE:
The object used in this system check can be
fabricated using a 9 cm diameter (3 in I.D.) pipe, 100 cm (39 in) in
length (available as Polyvinyl Chloride (PVC) pipe, or similar from a
hardware or plumbing supply.
NOTE:
The following system check should be carried out with the vehicle on a level surface...
System Operation
System Diagram
Item
Description
1
BCM
2
Turn Signals
3
Horn
4
Door Ajar Switches
5
Hood Ajar Switch
6
Luggage Compartment Lid Ajar Switch
7
Right Door Lock Control Switch
8
IPC
9
Courtesy Lamps
10
Passive Key
11
RTM
12
Ignition Switch
13
DDM
14
GWM
15
GWM
16
PDM
..