Ford Fusion: Transmission Cooling - 6-Speed Automatic Transmission – 6F35 / Transmission Fluid Cooler Tubes - 1.5L EcoBoost (110kW/150PS) – I4. Removal and Installation

Special Tool(s) / General Equipment

307-569 Disconnect Tool TOC Line (1/2) TKIT-2006U-F/FM TKIT-2006U-FLM/LM TKIT-2006U-ROW1 TKIT-2006U-ROW2

Materials

Removal

1. With the vehicle in N, position it on a hoist.
   Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
   

1. Remove the battery tray.
   Refer to: Battery Tray (414-01 Battery, Mounting and Cables, Removal and Installation).
   

1. Remove the nut and disconnect the ground cable terminal from the transmission-to-transmission fluid warmer tube stud bolt.
   

1. NOTE: Be prepared to collect escaping fluid.

   Remove the bolt, the studbolt and the transmission-to-transmission fluid warmer tube.
   

1. Inspect the transmission to be sure the transmission fluid tube seal and backing ring were removed with the transmission fluid tube and are not stuck in the transmission. If the transmission fluid tube seal or backing ring are stuck in the transmission, remove the seal and backing ring.
   

1. Inspect the transmission fluid warmer to be sure the transmission fluid tube seal and backing ring were removed with the transmission fluid tube and are not stuck in the transmission fluid warmer. If the transmission fluid tube seal or backing ring are stuck in the transmission fluid warmer, remove the seal and backing ring.
   

1. NOTE: Be prepared to collect escaping fluid.

   Completely loosen the fitting, remove the bolt and remove the transmission fluid warmer-to-cooler bypass valve tube.
   

1. Inspect the transmission fluid warmer to be sure the transmission fluid tube seal and backing ring were removed with the transmission fluid tube and are not stuck in the transmission fluid warmer. If the transmission fluid tube seal or backing ring are stuck in the transmission fluid warmer, remove the seal and backing ring.
   

1. Remove the nut, the bolt and the battery tray support bracket.
   

1. Disconnect the selector lever cable from the transmission manual lever, remove the bolts and position the selector lever cable aside.
   

1. 
   Remove the cooler bypass valve-to-transmission tube.
   
   1. Completely loosen the fitting.
      
   2. Remove the bolt and the tube.
      

1. Inspect the transmission to be sure the transmission fluid tube seal and backing ring were removed with the transmission fluid tube and are not stuck in the transmission. If the transmission fluid tube seal or backing ring are stuck in the transmission, remove the seal and backing ring.
   

1. Remove the retainers and the engine undershield.
   

1. Remove the transmission fluid cooler tube secondary latches.
   

1. Using the special tool, disconnect the transmission fluid cooler tubes from the transmission fluid cooler.
   Use Special Service Tool: 307-569  Disconnect Tool TOC Line (1/2).

1. Completely loosen the fittings and remove the bypass valve-to-transmission fluid cooler tubes.
   

Installation

1. Install the bypass valve-to-transmission fluid cooler tubes and tighten the fittings.
   Torque: 22 lb.ft (30 Nm)

1. Connect the transmission fluid cooler tubes to the transmission fluid cooler.
   

1. Install the transmission fluid cooler tube secondary latches.
   

1. Install the engine undershield and the retainers.
   

1. 
   Inspect the transmission fluid cooler bypass valve-to-transmission tube backing ring and seal for damage and install new a backing ring or seal if necessary.
   
   1. Backing ring (7J324)
      
   2. Seal (7D285)
      Material: Motorcraft® MERCON® LV Automatic Transmission Fluid / XT-10-QLVC (WSS-M2C938-A) (MERCON® LV, )

1. 
   Install the cooler bypass valve-to-transmission tube.
   
   1. Tighten the fitting.
      Torque: 16 lb.ft (22 Nm)
   2. Install the bolt.
      Torque: 80 lb.in (9 Nm)

1. Position the selector lever cable, install the bolts and connect the cable to the transmission manual lever.
   Torque: 18 lb.ft (25 Nm)

1. Install the battery tray support bracket, the nut and the bolt.
   Torque: 89 lb.in (10 Nm)

1. 
   Inspect the transmission fluid warmer-to-cooler bypass valve tube backing ring and seal for damage and install new a backing ring or seal if necessary.
   
   1. Backing ring (7J324)
      
   2. Seal (7D285)
      Material: Motorcraft® MERCON® LV Automatic Transmission Fluid / XT-10-QLVC (WSS-M2C938-A) (MERCON® LV, )

1. 
   Install the transmission fluid warmer-to-cooler bypass valve tube, tighten the fitting and install the bolt.
   
   1. Torque: 16 lb.ft (22 Nm)
   2. Torque: 80 lb.in (9 Nm)

1. 
   Inspect the transmission-to-transmission fluid warmer tube backing rings and seals for damage and install new backing rings or seals if necessary.
   
   1. Backing ring (7J324)
      
   2. Seal (7D285)
      Material: Motorcraft® MERCON® LV Automatic Transmission Fluid / XT-10-QLVC (WSS-M2C938-A) (MERCON® LV, )

1. Install the transmission-to-transmission fluid warmer tube, the studbolt and the bolt.
   Torque: 80 lb.in (9 Nm)

1. Connect the ground cable terminal from the transmission-to-transmission fluid warmer tube stud bolt and install the nut.
   Torque: 80 lb.in (9 Nm)

1. NOTE: Do not install the air cleaner at this time.

   Install the battery tray.
   Refer to: Battery Tray (414-01 Battery, Mounting and Cables, Removal and Installation).
   

1. Adjust the selector lever cable.
   Refer to: Selector Lever Cable Adjustment - 1.5L EcoBoost (118kW/160PS) – I4 (307-05A Automatic Transmission External Controls - 6-Speed Automatic Transmission – 6F35, General Procedures).
   

1. Check the transmission fluid level and adjust as necessary.
   Refer to: Transmission Fluid Level Check (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, General Procedures).