Ford Fusion: Transmission Cooling - 6-Speed Automatic Transmission – 6F35 / Cooler Bypass Valve - 1.5L EcoBoost (110kW/150PS) – I4. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Powertrain / Automatic Transmission / Transmission Cooling - 6-Speed Automatic Transmission – 6F35 / Cooler Bypass Valve - 1.5L EcoBoost (110kW/150PS) – I4. Removal and Installation

Removal

Remove the air cleaner.
Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).

Detach the wiring harness retainers from the cooler bypass valve bracket.

Ford Fusion. Cooler Bypass Valve - 1.5L EcoBoost (110kW/150PS) – I4. Removal and Installation

NOTE: Be prepared to collect escaping fluid.
Completely loosen the cooler bypass valve tube fittings.

Remove the nuts and the cooler bypass valve.

Installation

NOTE: Leaving the cooler bypass valve nuts loose will ease installation of the transmission fluid cooler tube fittings.
Install the cooler bypass valve and the nuts.
Torque: 80 lb.in (9 Nm)

NOTE: Leave the transmission fluid cooler tube fittings loose until after final tighten of the cooler bypass valve nuts.
Connect the transmission fluid cooler tubes to the cooler bypass valve and tighten the fittings.
Torque: 16 lb.ft (22 Nm)

Install the air cleaner.
Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).

Check the transmission fluid level and adjust as necessary.
Refer to: Transmission Fluid Level Check (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, General Procedures).

Transmission Fluid Cooler - Backflushing and Cleaning. General Procedures

Special Tool(s) / General Equipment Transmission Cooling System Heated Flusher Materials Name Specification Motorcraft® MERCON® LV Automatic Transmission FluidXT-10-QLVC WSS-M2C938-AMERCON® LV, Flushing NOTICE: If the transmission plastic baffle melted due to an overheat condition, install a new cooler...

Transmission Fluid Cooler - 1.5L EcoBoost (118kW/160PS) – I4/2.5L Duratec (110kW/150PS). Removal and Installation

Removal With the vehicle in N, position it on a hoist. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation)...

Other information:

Ford Fusion 2013–2020 Service Manual: Back Panel and Reinforcement. Removal and Installation

Special Tool(s) / General Equipment Hot Air Gun 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B - Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM - Removal WARNING: Before beginning any se..

Ford Fusion 2013–2020 Service Manual: Seatbelt Tongue Rotated On Belt. General Procedures

Adjustment NOTE: Typical seatbelt tongue shown, others similar. Fold the seatbelt as indicated. Feed the folded portion of the seatbelt into the seatbelt tongue. Pull the seatbelt through the seatbelt tongue to remove the twist in the seatbelt. ..

Cross Traffic Alert System Sensors

Ford Fusion. Cross Traffic Alert System Sensors

The sensors are behind the rear bumper on both sides of your vehicle.