Ford Fusion Manuals

Ford Fusion: Starting System - 1.5L EcoBoost (118kW/160PS) – I4 / Starter Motor Drive Gear and Flywheel Ring Gear Inspection. General Procedures

Ford Fusion 2013–2020 Service Manual / Powertrain / Engine / Starting System - 1.5L EcoBoost (118kW/160PS) – I4 / Starter Motor Drive Gear and Flywheel Ring Gear Inspection. General Procedures

Inspection

  1. Refer to: Starter Motor (303-06A Starting System - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
  1. Check the wear patterns on the starter drive gear and the flywheel or flexplate ring gear. If the wear pattern is normal, then install the starter motor.
    Refer to: Starter Motor (303-06A Starting System - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
Ford Fusion. Starter Motor Drive Gear and Flywheel Ring Gear Inspection. General Procedures
  1. If the starter motor drive gear and the flywheel or flexplate ring gear are not fully engaging and the starter motor drive gear is scored or damaged, then install a new starter motor.
    Refer to: Starter Motor (303-06A Starting System - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
  1. If the teeth on the flywheel or flexplate ring gear are scored or damaged, then install a new flywheel or flexplate.
    Refer to: Flexplate (303-01A Engine - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).

    Starting System. Diagnosis and Testing

    Inspection and Verification Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation)...

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    Ford Fusion 2013–2020 Service Manual: Front Seat Backrest Blower Motor. Removal and Installation


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    Special Tool(s) / General Equipment Resistance Spotwelding Equipment 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Removal NOTICE: Battery electric vehicle (BEV), hybrid electric vehicle (HEV) and plug-in hybrid electric vehicle ..

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