Ford Fusion: Rear Drive Axle/Differential / Rear Halfshaft Seal. Removal and Installation
Special Tool(s) /
General Equipment
 |
205-153
(T80T-4000-W)
Handle |
 |
205-990 Installer, Axle Seal TKIT-2012A-FL TKIT-2012A-ROW |
Materials
| Name |
Specification |
Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL |
WSP-M2C197-A
|
Removal
-
Remove the rear halfshaft.
Refer to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).
-
Remove the rear halfshaft seal.
Installation
-
Using the special tools, install the rear halfshaft seal.
Use Special Service Tool: 205-153
(T80T-4000-W)
Handle.
, 205-990
Installer, Axle Seal.
-
Install the rear halfshaft.
Refer to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).
-
If empty, fill the rear axle with 0.55L (1.15 pt) of
rear axle lubricant. If fluid level is low, fill to 3-5 mm (0.118-0.196
in) below the bottom of the filler hole and install the filler plug.
Material: Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant
/ XY-80W90-QL
(WSP-M2C197-A)
Torque:
21 lb.ft (29 Nm)
Special Tool(s) /
General Equipment
Transmission Jack
Materials
Name
Specification
Motorcraft® SAE 80W-90 Premium Rear Axle LubricantXY-80W90-QL
WSP-M2C197-A
Removal
Remove the rear halfshafts...
Special Tool(s) /
General Equipment
205-126
(T78P-4851-A)
Holding Fixture, Drive Pinion Flange
Tire Lever
Materials
Name
Specification
Motorcraft® Silicone Gasket and SealantTA-30
WSE-M4G323-A4
Removal
NOTICE:
When replacing the RDU clutch, the ACT coil and yoke are a matched set and must be replaced also...
Other information:
DTC Chart: Gateway Module (GWM)
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
DTC
Description
Action
U2100:00
Initial Configuration Not Complete: No Sub Type Information
GO to Pinpoint ..
Removal
NOTE:
The removal steps in this procedure may include installation details.
Remove the bumper cover.
Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation).
Disconnect the electrical connector.
Remove the bolt and the horn.
Torque:
106 lb.in (12 Nm)
Installation
To install, re..