Ford Fusion Manuals

Ford Fusion: Rear Drive Axle/Differential / Rear Halfshaft Seal. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Chassis / Driveline / Rear Drive Axle/Differential / Rear Halfshaft Seal. Removal and Installation

Special Tool(s) / General Equipment

Ford Fusion. Rear Halfshaft Seal. Removal and Installation 205-153 (T80T-4000-W)
Handle
Ford Fusion. Rear Halfshaft Seal. Removal and Installation 205-990
Installer, Axle Seal
TKIT-2012A-FL
TKIT-2012A-ROW

Materials

Name Specification
Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant
XY-80W90-QL
WSP-M2C197-A
 

Removal

  1. Remove the rear halfshaft.
    Refer to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).
  1. Remove the rear halfshaft seal.
Ford Fusion. Rear Halfshaft Seal. Removal and Installation

Installation

  1. Using the special tools, install the rear halfshaft seal.
    Use Special Service Tool: 205-153 (T80T-4000-W)  Handle. , 205-990  Installer, Axle Seal.
Ford Fusion. Rear Halfshaft Seal. Removal and Installation
  1. Install the rear halfshaft.
    Refer to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).
  1. If empty, fill the rear axle with 0.55L (1.15 pt) of rear axle lubricant. If fluid level is low, fill to 3-5 mm (0.118-0.196 in) below the bottom of the filler hole and install the filler plug.
    Material: Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant / XY-80W90-QL (WSP-M2C197-A)
    Torque: 21 lb.ft (29 Nm)
Ford Fusion. Rear Halfshaft Seal. Removal and Installation

    Axle Assembly. Removal and Installation

    Special Tool(s) / General Equipment Transmission Jack Materials Name Specification Motorcraft® SAE 80W-90 Premium Rear Axle LubricantXY-80W90-QL WSP-M2C197-A  Removal Remove the rear halfshafts...

    Active Torque Coupling Clutch. Removal and Installation

    Special Tool(s) / General Equipment 205-126 (T78P-4851-A) Holding Fixture, Drive Pinion Flange Tire Lever Materials Name Specification Motorcraft® Silicone Gasket and SealantTA-30 WSE-M4G323-A4  Removal NOTICE: When replacing the RDU clutch, the ACT coil and yoke are a matched set and must be replaced also...

    Other information:

    Ford Fusion 2013–2020 Service Manual: Audio Unit Antenna. Removal and Installation


    Removal NOTE: Removal steps in this procedure may contain installation details. Roof mounted antenna Carefully lower the rear of the headliner. Refer to: Headliner (501-05 Interior Trim and Ornamentation, Removal and Installation). Remove the audio unit antenna retaining bolt and retainer...

    Ford Fusion 2013–2020 Service Manual: Side Panel. Removal and Installation


    Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spherical Cutter Hot Air Gun Air Body Saw 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B -  Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803..

    Categories

    Cross Traffic Alert System Sensors

    Ford Fusion. Cross Traffic Alert System Sensors

    The sensors are behind the rear bumper on both sides of your vehicle.

    read more

    Copyright © 2025 www.fofusion2.com