Ford Fusion Manuals

Ford Fusion: Rear Drive Axle/Differential / Rear Halfshaft Seal. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Chassis / Driveline / Rear Drive Axle/Differential / Rear Halfshaft Seal. Removal and Installation

Special Tool(s) / General Equipment

Ford Fusion. Rear Halfshaft Seal. Removal and Installation 205-153 (T80T-4000-W)
Handle
Ford Fusion. Rear Halfshaft Seal. Removal and Installation 205-990
Installer, Axle Seal
TKIT-2012A-FL
TKIT-2012A-ROW

Materials

Name Specification
Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant
XY-80W90-QL
WSP-M2C197-A
 

Removal

  1. Remove the rear halfshaft.
    Refer to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).
  1. Remove the rear halfshaft seal.
Ford Fusion. Rear Halfshaft Seal. Removal and Installation

Installation

  1. Using the special tools, install the rear halfshaft seal.
    Use Special Service Tool: 205-153 (T80T-4000-W)  Handle. , 205-990  Installer, Axle Seal.
Ford Fusion. Rear Halfshaft Seal. Removal and Installation
  1. Install the rear halfshaft.
    Refer to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).
  1. If empty, fill the rear axle with 0.55L (1.15 pt) of rear axle lubricant. If fluid level is low, fill to 3-5 mm (0.118-0.196 in) below the bottom of the filler hole and install the filler plug.
    Material: Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant / XY-80W90-QL (WSP-M2C197-A)
    Torque: 21 lb.ft (29 Nm)
Ford Fusion. Rear Halfshaft Seal. Removal and Installation

    Axle Assembly. Removal and Installation

    Special Tool(s) / General Equipment Transmission Jack Materials Name Specification Motorcraft® SAE 80W-90 Premium Rear Axle LubricantXY-80W90-QL WSP-M2C197-A  Removal Remove the rear halfshafts...

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    Special Tool(s) / General Equipment 205-126 (T78P-4851-A) Holding Fixture, Drive Pinion Flange Tire Lever Materials Name Specification Motorcraft® Silicone Gasket and SealantTA-30 WSE-M4G323-A4  Removal NOTICE: When replacing the RDU clutch, the ACT coil and yoke are a matched set and must be replaced also...

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