Ford Fusion: Rear Drive Axle/Differential / Rear Halfshaft Seal. Removal and Installation
Special Tool(s) /
General Equipment
 |
205-153
(T80T-4000-W)
Handle |
 |
205-990 Installer, Axle Seal TKIT-2012A-FL TKIT-2012A-ROW |
Materials
Name |
Specification |
Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL |
WSP-M2C197-A
|
Removal
-
Remove the rear halfshaft.
Refer to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).
-
Remove the rear halfshaft seal.
Installation
-
Using the special tools, install the rear halfshaft seal.
Use Special Service Tool: 205-153
(T80T-4000-W)
Handle.
, 205-990
Installer, Axle Seal.
-
Install the rear halfshaft.
Refer to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).
-
If empty, fill the rear axle with 0.55L (1.15 pt) of
rear axle lubricant. If fluid level is low, fill to 3-5 mm (0.118-0.196
in) below the bottom of the filler hole and install the filler plug.
Material: Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant
/ XY-80W90-QL
(WSP-M2C197-A)
Torque:
21 lb.ft (29 Nm)
Special Tool(s) /
General Equipment
Transmission Jack
Materials
Name
Specification
Motorcraft® SAE 80W-90 Premium Rear Axle LubricantXY-80W90-QL
WSP-M2C197-A
Removal
Remove the rear halfshafts...
Special Tool(s) /
General Equipment
205-126
(T78P-4851-A)
Holding Fixture, Drive Pinion Flange
Tire Lever
Materials
Name
Specification
Motorcraft® Silicone Gasket and SealantTA-30
WSE-M4G323-A4
Removal
NOTICE:
When replacing the RDU clutch, the ACT coil and yoke are a matched set and must be replaced also...
Other information:
Wheel Lug Nut Torque Specifications
WARNING: When you install a wheel, always remove any corrosion, dirt or
foreign
materials present on the mounting surfaces of the wheel or the surface of the
wheel
hub, brake drum or brake disc that contacts the wheel...
Special Tool(s) /
General Equipment
Interior Trim Remover
Removal
NOTE:
Removal steps in this procedure may contain installation details.
WARNING:
Before beginning any service procedure in this
section, refer to Safety Warnings in section 100-00 General Information...