Ford Fusion: Body Closures / Rear Door. Removal and Installation
Special Tool(s) /
General Equipment
Removal
NOTE:
Removal steps in this procedure may contain installation details.
-
Remove the check arm bolt.
Torque:
18 lb.ft (25 Nm)
-
Disconnect the rear door electrical connector.
-
Remove the door hinge pivot bolts and the door.
Use the General Equipment: Door Lift
Torque:
22 lb.ft (30 Nm)
Installation
-
To install, reverse the removal procedure.
-
NOTE:
This step is only necessary when installing a new component.
Check the alignment and correct if necessary.
Refer to: Rear Door Alignment (501-03 Body Closures, General Procedures).
Special Tool(s) /
General Equipment
Flat Headed Screw Driver
Removal
Open the fuel filler door.
Press the tab to release the fuel filler door spring from the fuel filler door assembly...
Special Tool(s) /
General Equipment
Flat-Bladed Screwdriver
Removal
NOTE:
Removal steps in this procedure may contain installation details...
Other information:
1.5L EcoBoost
Item
Description
1
Crankcase vent oil separator
..
Repair
NOTE:
Mouldings located on the front and rear window frames may
experience minor scratches from vehicle shipment or car wash racks. The
imperfections may be repaired instead of replacing components by
following the steps below.
NOTE:
Scratches deep enough to cause a thumb nail to catch cannot be repaired and the component must be replaced.
Clean with a mild soap and wate..