Ford Fusion: Body Closures / Rear Door. Removal and Installation
Special Tool(s) /
General Equipment
Removal
NOTE:
Removal steps in this procedure may contain installation details.
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Remove the check arm bolt.
Torque:
18 lb.ft (25 Nm)
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Disconnect the rear door electrical connector.
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Remove the door hinge pivot bolts and the door.
Use the General Equipment: Door Lift
Torque:
22 lb.ft (30 Nm)
Installation
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To install, reverse the removal procedure.
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NOTE:
This step is only necessary when installing a new component.
Check the alignment and correct if necessary.
Refer to: Rear Door Alignment (501-03 Body Closures, General Procedures).
Special Tool(s) /
General Equipment
Flat Headed Screw Driver
Removal
Open the fuel filler door.
Press the tab to release the fuel filler door spring from the fuel filler door assembly...
Special Tool(s) /
General Equipment
Flat-Bladed Screwdriver
Removal
NOTE:
Removal steps in this procedure may contain installation details...
Other information:
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
RH shown, LH similar.
Position the front seat in the full forward position.
WARNING:
Turn the ignition OFF and wait one minute to deplete
the backup power supply...
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Hot Air Gun
Air Body Saw
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B
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Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
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Removal
&nbs..