Ford Fusion: Body Closures / Rear Door. Removal and Installation
Special Tool(s) /
General Equipment
Removal
NOTE:
Removal steps in this procedure may contain installation details.
-
Remove the check arm bolt.
Torque:
18 lb.ft (25 Nm)
-
Disconnect the rear door electrical connector.
-
Remove the door hinge pivot bolts and the door.
Use the General Equipment: Door Lift
Torque:
22 lb.ft (30 Nm)
Installation
-
To install, reverse the removal procedure.
-
NOTE:
This step is only necessary when installing a new component.
Check the alignment and correct if necessary.
Refer to: Rear Door Alignment (501-03 Body Closures, General Procedures).
Special Tool(s) /
General Equipment
Flat Headed Screw Driver
Removal
Open the fuel filler door.
Press the tab to release the fuel filler door spring from the fuel filler door assembly...
Special Tool(s) /
General Equipment
Flat-Bladed Screwdriver
Removal
NOTE:
Removal steps in this procedure may contain installation details...
Other information:
General Specifications
Item
Specification
Plug Weld hole
8 mm (0.315 in)
Weld Wire ER70S-3
0.9 mm (0.0354 in) - 1.1 mm (0.0433 in)
Weld Wire ER70S-6
0...
Wheel Lug Nut Torque Specifications
WARNING: When you install a wheel, always remove any corrosion, dirt or
foreign
materials present on the mounting surfaces of the wheel or the surface of the
wheel
hub, brake drum or brake disc that contacts the wheel...