Ford Fusion: Body Closures / Rear Door. Removal and Installation
Special Tool(s) /
General Equipment
Removal
NOTE:
Removal steps in this procedure may contain installation details.
-
Remove the check arm bolt.
Torque:
18 lb.ft (25 Nm)
-
Disconnect the rear door electrical connector.
-
Remove the door hinge pivot bolts and the door.
Use the General Equipment: Door Lift
Torque:
22 lb.ft (30 Nm)
Installation
-
To install, reverse the removal procedure.
-
NOTE:
This step is only necessary when installing a new component.
Check the alignment and correct if necessary.
Refer to: Rear Door Alignment (501-03 Body Closures, General Procedures).
Special Tool(s) /
General Equipment
Flat Headed Screw Driver
Removal
Open the fuel filler door.
Press the tab to release the fuel filler door spring from the fuel filler door assembly...
Special Tool(s) /
General Equipment
Flat-Bladed Screwdriver
Removal
NOTE:
Removal steps in this procedure may contain installation details...
Other information:
Sound Deadeners and Insulators
NOTICE:
Mastic is made of a combustible material and should be
removed prior to carrying out welding procedures to the area. Heat zones
from welding near mastic may cause the mastic material to burn.
NOTICE:
Corrosion protection must be restored to the area after the
mastic material is applied...
Note: Depending on your vehicle options
and instrument cluster type, not all
messages display or are available. Certain
messages may be abbreviated or shortened
depending upon which cluster type you
have.
Press the OK button to acknowledge and
remove some messages from the
information display...