Ford Fusion: Engine System - General Information / Piston Selection. General Procedures
Check
NOTE:
Refer to the appropriate Section 303-01 for the specifications.
-
NOTE:
The cylinder bore must be within the specifications for taper and out-of-round before fitting a piston.
-
Measure the cylinder bore in 2 directions.
-
Select a piston size based on the cylinder bore.
-
NOTE:
For precision fit, new pistons are divided into 3
categories within each size range based on their relative position
within the range. A paint spot or specific size grade on a new piston
indicates the position within the size range.
Choose the piston with the correct paint color or specific size grade.
Special Tool(s) /
General Equipment
Feeler Gauge
Check
NOTE:
Refer to the appropriate Section 303-01 for the specification.
NOTE:
Use care when fitting piston rings to avoid possible damage to the piston ring or the cylinder bore...
Check
NOTE:
Refer to the appropriate Section 303-01 for the specification.
Measure the piston diameter 90 degrees from the piston
pin and 41 mm (1...
Other information:
Special Tool(s) /
General Equipment
Feeler Gauge
Cleaning
Clean the exhaust manifold using a suitable solvent. Use
a plastic scraping tool to clean the gasket sealing surfaces.
Inspection
NOTE:
New exhaust manifold gaskets, studs, nuts and/or
bolts must be installed when an exhaust manifold is serviced...
Disconnect
NOTE:
When reusing liquid or vapor tube connections, make sure to
use compressed air to remove any foreign material from the connector
retaining clip area before separating from the tube or damage to the
tube or connector retaining clip may occur...