Ford Fusion: Engine System - General Information / Piston Selection. General Procedures
			
			
			Check
 NOTE: 
 Refer to the appropriate Section 303-01 for the specifications.
 
 
 
 
 - 
 NOTE: 
 The cylinder bore must be within the specifications for taper and out-of-round before fitting a piston.
  
 - 
 Measure the cylinder bore in 2 directions.
 
 
 - 
 Select a piston size based on the cylinder bore.
 
 
 - 
 NOTE: 
 For precision fit, new pistons are divided into 3 
categories within each size range based on their relative position 
within the range. A paint spot or specific size grade on a new piston 
indicates the position within the size range.
  Choose the piston with the correct paint color or specific size grade.
 
   Special Tool(s) /
 General Equipment
 
 Feeler Gauge
 
 
 Check
 NOTE: 
 Refer to the appropriate Section 303-01 for the specification.
 
 
 
 
 
 NOTE: 
 Use care when fitting piston rings to avoid possible damage to the piston ring or the cylinder bore...
   
 
   Check
 NOTE: 
 Refer to the appropriate Section 303-01 for the specification.
 
 
 
 
 
 Measure the piston diameter 90 degrees from the piston 
pin and 41 mm (1...
   
 
   Other information:
   WARNING: Do not keep electrical 
devices plugged in the power point 
whenever the device is not in use. Do not 
use any extension cord with the 110 volt 
AC power point, since it will defeat the 
safety protection design. Doing so may 
cause the power point to overload due 
to powering multiple devices that can 
reach beyond the 150 watt load limit and 
could result in fire or serious injury...
   
   Special Tool(s) /
 General Equipment
 
 
 204-D081A
 (204-D081)
 Tire Pressure Monitor (TPMS)
 
 
 Ford Diagnostic Equipment
 
 
 Programming
 NOTE: 
 The TPMS can be placed into learn mode using a diagnostic scan tool or manually where a diagnostic scan tool is not available...