Ford Fusion: Engine System - General Information / Piston Selection. General Procedures
Check
NOTE:
Refer to the appropriate Section 303-01 for the specifications.
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NOTE:
The cylinder bore must be within the specifications for taper and out-of-round before fitting a piston.
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Measure the cylinder bore in 2 directions.
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Select a piston size based on the cylinder bore.
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NOTE:
For precision fit, new pistons are divided into 3
categories within each size range based on their relative position
within the range. A paint spot or specific size grade on a new piston
indicates the position within the size range.
Choose the piston with the correct paint color or specific size grade.
Special Tool(s) /
General Equipment
Feeler Gauge
Check
NOTE:
Refer to the appropriate Section 303-01 for the specification.
NOTE:
Use care when fitting piston rings to avoid possible damage to the piston ring or the cylinder bore...
Check
NOTE:
Refer to the appropriate Section 303-01 for the specification.
Measure the piston diameter 90 degrees from the piston
pin and 41 mm (1...
Other information:
Line Pressure Test
NOTE:
Perform the line pressure test prior to performing the stall
speed test. If the line pressure is low at stall, do not perform the
stall speed test or transmission damage will occur. Do not maintain WOT in any transmission range for more than 5 seconds...
Removal
Both doors
NOTE:
Driver side shown, passenger side similar.
Remove the front door window control switch.
Release the rear clip and remove the switch bezel.
Disconnect the electrical connectors.
Driver side
Remove the front door window control switch from the bezel...