Ford Fusion: Body Closures / Luggage Compartment Lid. Removal and Installation
Special Tool(s) /
General Equipment
Removal
NOTE:
Removal steps in this procedure may contain installation details.
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Open the luggage compartment lid.
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Position aside the luggage compartment lid pull handle cover.
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Remove the trim cover.
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Remove the screws and the luggage compartment pull handle.
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Insert a flat blade screwdriver in the latch housing
slot and slowly pry down to disengage the tabs on the latch and remove
the trim cover.
Use the General Equipment: Flat-Bladed Screwdriver
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Remove the pin-type retainers.
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Remove the trim panel, passing the emergency release handle through the trim panel opening.
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Disconnect the electrical connector, detach the wiring harness retainers and position the wiring harness aside.
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Index-mark the hinge location to aid in luggage compartment lid installation.
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Remove the bolts and the luggage compartment lid.
Torque:
89 lb.in (10 Nm)
Installation
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To install, reverse the removal procedure.
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Check the alignment and correct if necessary.
Refer to: Luggage Compartment Lid Alignment (501-03 Body Closures, General Procedures).
Special Tool(s) /
General Equipment
Door Lift
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Remove the check arm bolt...
Removal
NOTE:
Left hand (LH) side shown, right hand (RH) side similar.
Remove the luggage compartment lid.
Refer to: Luggage Compartment Lid (501-03)
...
Other information:
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Plasma Cutter
Air Body Saw
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B
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Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
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Motorcraft® Metal S..
Removal
Remove the air cleaner.
Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
Refer to: Air Cleaner (303-12B Intake Air Distribution and Filtering - 2.0L EcoBoost (184kW/250PS) – MI4, Removal and Installation).
Refer to: Air Cleaner (303-12C Intake Air Distribution and Filtering - 2.5L Duratec (12..