Ford Fusion Manuals

Ford Fusion: Engine Cooling - 1.5L EcoBoost (118kW/160PS) – I4 / Radiator. Removal and Installation

Special Tool(s) / General Equipment

Hose Clamp Remover/Installer

Removal

NOTE: Removal steps in this procedure may contain installation details.

  1. Refer to: Engine Cooling System Health and Safety Precautions (100-00 General Information, Description and Operation).
  1. Remove the CAC radiator.
    Refer to: Charge Air Cooler (CAC) Radiator (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
  1. Remove the air cleaner.
    Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
  1. Disconnect the electrical connectors, release the clamp and disconnect the upper radiator hose.
    Use the General Equipment: Hose Clamp Remover/Installer
Ford Fusion. Radiator. Removal and Installation
  1. Depress the tab and disconnect the coolant tube.
Ford Fusion. Radiator. Removal and Installation
  1. Remove the bolt and position the transmission fluid cooler aside.
    Torque: 44 lb.in (5 Nm)
Ford Fusion. Radiator. Removal and Installation
  1. Release the clamp and disconnect the coolant hose. Detach the hoses from the retainers.
    Use the General Equipment: Hose Clamp Remover/Installer
Ford Fusion. Radiator. Removal and Installation
  1. Disconnect the A/C pressure switch electrical connector and remove the bolts.
    Torque: 53 lb.in (6 Nm)
Ford Fusion. Radiator. Removal and Installation

  1. Remove the cooling fan motor and shroud.
    1. Remove the bolt.
      Torque: 53 lb.in (6 Nm)
    1. Position the radiator toward the front of the vehicle.
    1. Remove the cooling fan motor and shroud.
Ford Fusion. Radiator. Removal and Installation
  1. Remove the bolt, release the clamp and disconnect the lower radiator hose.
    Use the General Equipment: Hose Clamp Remover/Installer
    Torque: 62 lb.in (7 Nm)
Ford Fusion. Radiator. Removal and Installation
  1. Support the A/C condenser, remove the bolts and the radiator from the vehicle.
    Torque: 53 lb.in (6 Nm)
Ford Fusion. Radiator. Removal and Installation
  1. Remove and discard the radiator lower isolators.
Ford Fusion. Radiator. Removal and Installation

Installation

  1. NOTE: Install new radiator lower isolators.

    To install, reverse the removal procedure.

    Degas Bottle. Removal and Installation

    Special Tool(s) / General Equipment Hose Clamp(s) Removal NOTE: Removal steps in this procedure may contain installation details.   WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information...

    Transmission Fluid Heater Coolant Control Valve. Removal and Installation

    Special Tool(s) / General Equipment Hose Clamp(s) Hose Clamp Remover/Installer Removal Remove the battery tray. Refer to: Battery Tray (414-01 Battery, Mounting and Cables, Removal and Installation)...

    Other information:

    Ford Fusion 2013–2020 Service Manual: Rear Door Trim Panel. Removal and Installation


    Removal NOTE: LH shown, RH similar. NOTE: Removal steps in this procedure may contain installation details. Remove the rear door window control switch. Refer to: Rear Door Window Control Switch (501-11 Glass, Frames and Mechanisms, Removal and Installation)...

    Ford Fusion 2013–2020 Service Manual: Rear Seat Cushion. Removal and Installation


    Removal Remove the rear seat cushion. Release the locking tabs. Position the rear seat cushion upward. If equipped with heated seats. Disconnect the electrical connector. Installation To install, reverse the removal procedure...

    Categories

    Direction Indicators. Interior Lamps

    Direction Indicators

    Ford Fusion. Direction Indicators. Interior Lamps

    Push the lever up or down to use the direction indicators.

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