Ford Fusion: Engine Cooling - 1.5L EcoBoost (118kW/160PS) – I4 / Radiator. Removal and Installation
Special Tool(s) /
General Equipment
Hose Clamp Remover/Installer |
Removal
NOTE:
Removal steps in this procedure may contain installation details.
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Refer to: Engine Cooling System Health and Safety Precautions (100-00 General Information, Description and Operation).
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Remove the CAC radiator.
Refer to: Charge Air Cooler (CAC) Radiator (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
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Remove the air cleaner.
Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
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Disconnect the electrical connectors, release the clamp and disconnect the upper radiator hose.
Use the General Equipment: Hose Clamp Remover/Installer
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Depress the tab and disconnect the coolant tube.
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Remove the bolt and position the transmission fluid cooler aside.
Torque:
44 lb.in (5 Nm)
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Release the clamp and disconnect the coolant hose. Detach the hoses from the retainers.
Use the General Equipment: Hose Clamp Remover/Installer
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Disconnect the A/C pressure switch electrical connector and remove the bolts.
Torque:
53 lb.in (6 Nm)
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Remove the cooling fan motor and shroud.
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Remove the bolt.
Torque:
53 lb.in (6 Nm)
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Position the radiator toward the front of the vehicle.
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Remove the cooling fan motor and shroud.
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Remove the bolt, release the clamp and disconnect the lower radiator hose.
Use the General Equipment: Hose Clamp Remover/Installer
Torque:
62 lb.in (7 Nm)
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Support the A/C condenser, remove the bolts and the radiator from the vehicle.
Torque:
53 lb.in (6 Nm)
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Remove and discard the radiator lower isolators.
Installation
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NOTE:
Install new radiator lower isolators.
To install, reverse the removal procedure.
Special Tool(s) /
General Equipment
Hose Clamp(s)
Removal
NOTE:
Removal steps in this procedure may contain installation details.
WARNING:
Before beginning any service procedure in this
section, refer to Safety Warnings in section 100-00 General Information...
Special Tool(s) /
General Equipment
Hose Clamp(s)
Hose Clamp Remover/Installer
Removal
Remove the battery tray.
Refer to: Battery Tray (414-01 Battery, Mounting and Cables, Removal and Installation)...
Other information:
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Hot Air Gun
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B
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Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
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Removal
NO..
Disconnect
NOTE:
When reusing liquid or vapor tube connections, make sure to
use compressed air to remove any foreign material from the connector
retaining clip area before separating from the tube or damage to the
tube or connector retaining clip may occur.
NOTE:
Fuel injection equipment is manufactured to very precise
tolerances and fine clearances. It is essential that absolute
cl..