Ford Fusion: Front End Body Panels / Radiator Grille Opening Panel Reinforcement. Removal and Installation
Removal
NOTE:
Left hand (LH) side shown, right hand (RH) side similar.
NOTE:
Engine removed for clarity.
-
Overview
-
Remove the hood and prop rod.
Refer to: Hood (501-02 Front End Body Panels, Removal and Installation).
-
On Both Sides:
Remove the fender and splash shield.
-
On Both Sides:
Remove the headlamp assembly.
Refer to: Headlamp Assembly (417-01)
.
-
Remove the degas bottle.
Refer to: Degas Bottle (303-03A Engine Cooling - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
Refer to: Degas Bottle (303-03D)
.
Refer to: Degas Bottle (303-03H)
.
Refer to: Degas Bottle (303-03C Engine Cooling - 2.5L Duratec (125kW/170PS), Removal and Installation).
-
Remove the front bumper cover.
Refer to: Front Bumper Cover (501-19)
.
-
Remove the active grill shutter and actuator.
Refer to: Active Grille Shutter (501-02)
.
Refer to: Active Grille Shutter Actuator (501-02)
.
-
Remove the radiator.
Refer to: Radiator (303-03A Engine Cooling - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
Refer to: Radiator (303-03D)
.
Refer to: Radiator (303-03H)
.
Refer to: Radiator (303-03C Engine Cooling - 2.5L Duratec (125kW/170PS), Removal and Installation).
-
Remove the A/C condenser.
Refer to: Condenser - 1.5L EcoBoost (118kW/160PS) – I4 (412-00)
.
Refer to: Condenser - 1.6L EcoBoost (132kW/180PS) – Sigma (412-00)
.
Refer to: Condenser - 2.0L EcoBoost (184kW/250PS) – MI4 (412-00)
.
Refer to: Condenser - 2.5L Duratec (125kW/170PS) (412-00)
.
-
Position all wiring harnesses away from the working area.
-
Remove the fasteners and the radiator grill opening panel reinforcement.
Installation
NOTE:
Left hand (LH) side shown, right hand (RH) side similar.
NOTE:
Engine removed for clarity.
-
Install and the radiator grill opening panel reinforcement and fasteners.
-
On Both Sides:
Install the adjustable retainers.
-
Adjust for proper spacing.
-
On Both Sides:
Tighten the fasteners.
Torque:
177 lb.in (20 Nm)
-
Reposition all wiring harnesses to original location.
-
Install the A/C condenser.
Refer to: Condenser - 1.5L EcoBoost (118kW/160PS) – I4 (412-00)
.
Refer to: Condenser - 1.6L EcoBoost (132kW/180PS) – Sigma (412-00)
.
Refer to: Condenser - 2.0L EcoBoost (184kW/250PS) – MI4 (412-00)
.
Refer to: Condenser - 2.5L Duratec (125kW/170PS) (412-00)
.
-
Install the radiator.
Refer to: Radiator (303-03A Engine Cooling - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
Refer to: Radiator (303-03D)
.
Refer to: Radiator (303-03H)
.
Refer to: Radiator (303-03C Engine Cooling - 2.5L Duratec (125kW/170PS), Removal and Installation).
-
Install the active grille shutter and actuator.
Refer to: Active Grille Shutter (501-02)
.
Refer to: Active Grille Shutter Actuator (501-02)
.
-
Install the degas bottle.
Refer to: Degas Bottle (303-03A Engine Cooling - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
Refer to: Degas Bottle (303-03D)
.
Refer to: Degas Bottle (303-03H)
.
Refer to: Degas Bottle (303-03C Engine Cooling - 2.5L Duratec (125kW/170PS), Removal and Installation).
-
Install the front bumper cover.
Refer to: Front Bumper Cover (501-19)
.
-
On Both Sides:
Install the fender and splash shield.
Refer to: Fender Splash Shield (501-02)
.
Refer to: Fender (501-02)
.
-
On Both Sides:
Install the headlamp assembly.
Refer to: Headlamp Assembly (417-01)
.
-
Install and adjust the hood and prop rod.
Refer to: Hood (501-02 Front End Body Panels, Removal and Installation).
Refer to: Hood Alignment (501-03 Body Closures, General Procedures).
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Open hood.
On both sides.
Index-mark the hood hinge location to aid in hood installation...
Other information:
Thank you for choosing Ford. We
recommend that you take some time to
get to know your vehicle by reading this
manual. The more that you know about
your vehicle, the greater the safety and
pleasure you will get from driving it.
WARNING: Driving while
distracted can result in loss of vehicle
control, crash and injury. We strongly
recommend that you use extreme
caution when using any device ..
Planetary Gearset Exploded View
Item
Description
1
Front planetary sun gear and shell assembly
2
Front planetary carrier/rear planetary ring gear assembly
3
Gear - center planetary sun
4
Center planetary carrier/front ring gear assembly
5
Rear planetary carrier/center ring gear assembly..