Ford Fusion: Front End Body Panels / Radiator Grille Opening Panel Reinforcement. Removal and Installation
Removal
NOTE:
Left hand (LH) side shown, right hand (RH) side similar.
NOTE:
Engine removed for clarity.
-
Overview
-
Remove the hood and prop rod.
Refer to: Hood (501-02 Front End Body Panels, Removal and Installation).
-
On Both Sides:
Remove the fender and splash shield.
-
On Both Sides:
Remove the headlamp assembly.
Refer to: Headlamp Assembly (417-01)
.
-
Remove the degas bottle.
Refer to: Degas Bottle (303-03A Engine Cooling - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
Refer to: Degas Bottle (303-03D)
.
Refer to: Degas Bottle (303-03H)
.
Refer to: Degas Bottle (303-03C Engine Cooling - 2.5L Duratec (125kW/170PS), Removal and Installation).
-
Remove the front bumper cover.
Refer to: Front Bumper Cover (501-19)
.
-
Remove the active grill shutter and actuator.
Refer to: Active Grille Shutter (501-02)
.
Refer to: Active Grille Shutter Actuator (501-02)
.
-
Remove the radiator.
Refer to: Radiator (303-03A Engine Cooling - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
Refer to: Radiator (303-03D)
.
Refer to: Radiator (303-03H)
.
Refer to: Radiator (303-03C Engine Cooling - 2.5L Duratec (125kW/170PS), Removal and Installation).
-
Remove the A/C condenser.
Refer to: Condenser - 1.5L EcoBoost (118kW/160PS) – I4 (412-00)
.
Refer to: Condenser - 1.6L EcoBoost (132kW/180PS) – Sigma (412-00)
.
Refer to: Condenser - 2.0L EcoBoost (184kW/250PS) – MI4 (412-00)
.
Refer to: Condenser - 2.5L Duratec (125kW/170PS) (412-00)
.
-
Position all wiring harnesses away from the working area.
-
Remove the fasteners and the radiator grill opening panel reinforcement.
Installation
NOTE:
Left hand (LH) side shown, right hand (RH) side similar.
NOTE:
Engine removed for clarity.
-
Install and the radiator grill opening panel reinforcement and fasteners.
-
On Both Sides:
Install the adjustable retainers.
-
Adjust for proper spacing.
-
On Both Sides:
Tighten the fasteners.
Torque:
177 lb.in (20 Nm)
-
Reposition all wiring harnesses to original location.
-
Install the A/C condenser.
Refer to: Condenser - 1.5L EcoBoost (118kW/160PS) – I4 (412-00)
.
Refer to: Condenser - 1.6L EcoBoost (132kW/180PS) – Sigma (412-00)
.
Refer to: Condenser - 2.0L EcoBoost (184kW/250PS) – MI4 (412-00)
.
Refer to: Condenser - 2.5L Duratec (125kW/170PS) (412-00)
.
-
Install the radiator.
Refer to: Radiator (303-03A Engine Cooling - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
Refer to: Radiator (303-03D)
.
Refer to: Radiator (303-03H)
.
Refer to: Radiator (303-03C Engine Cooling - 2.5L Duratec (125kW/170PS), Removal and Installation).
-
Install the active grille shutter and actuator.
Refer to: Active Grille Shutter (501-02)
.
Refer to: Active Grille Shutter Actuator (501-02)
.
-
Install the degas bottle.
Refer to: Degas Bottle (303-03A Engine Cooling - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
Refer to: Degas Bottle (303-03D)
.
Refer to: Degas Bottle (303-03H)
.
Refer to: Degas Bottle (303-03C Engine Cooling - 2.5L Duratec (125kW/170PS), Removal and Installation).
-
Install the front bumper cover.
Refer to: Front Bumper Cover (501-19)
.
-
On Both Sides:
Install the fender and splash shield.
Refer to: Fender Splash Shield (501-02)
.
Refer to: Fender (501-02)
.
-
On Both Sides:
Install the headlamp assembly.
Refer to: Headlamp Assembly (417-01)
.
-
Install and adjust the hood and prop rod.
Refer to: Hood (501-02 Front End Body Panels, Removal and Installation).
Refer to: Hood Alignment (501-03 Body Closures, General Procedures).
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Open hood.
On both sides.
Index-mark the hood hinge location to aid in hood installation...
Other information:
Synchronization
NOTE:
The power folding mirrors may need to be synchronized any
time the mirrors are folded or unfolded without using the folding
switch, or if a new power folding mirror is installed.
NOTE:
The power telescoping mirrors may need to be synchronized
any time the mirrors are extended or retracted without using the
telescoping switch, or if a new power telescoping mirror i..
General Specifications
Item
Specification
1.5L EcoBoost - 150A (base)
Generator pulley ratio
2.42:1
Generator pulley replaceable
Yes
Generator pulley type
Overrunning Alternator Decoupler (OAD)
Rating
90 amps at 750 rpm (min) to 155 amps at 2,400 rpm (max)
Voltage regulator type..