Ford Fusion Manuals

Ford Fusion: Automatic Transmission - 6-Speed Automatic Transmission – 6F35 / Transmission Support Insulator - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Powertrain / Automatic Transmission / Automatic Transmission - 6-Speed Automatic Transmission – 6F35 / Transmission Support Insulator - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation

Special Tool(s) / General Equipment

Ford Fusion. Transmission Support Insulator - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation 303-1502
Lifting Device Engine
TKIT-2012A-FL
TKIT-2012A-ROW
Ford Fusion. Transmission Support Insulator - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation 303-290B-18
Adapter for 303-290B
TKIT-2012A-FL
TKIT-2012A-ROW
Ford Fusion. Transmission Support Insulator - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation 303-F072
Support Bar, Engine

Materials

Name Specification
Motorcraft® Threadlock and Sealer
TA-25-B
-
 

Removal

  1. With the vehicle in NEUTRAL, position it on a hoist.
    Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
  1. Remove the following items:
    1. Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
    2. Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
    3. Refer to: Battery Tray (414-01 Battery, Mounting and Cables, Removal and Installation).
    • Detach wiring harness retainers, disconnect the electrical connectors.
    • Loosen the clamp of the CAC tube.
Ford Fusion. Transmission Support Insulator - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
  1. Disconnect the electrical connector, detach the clamp and remove the bolt. Remove the CAC tube.
Ford Fusion. Transmission Support Insulator - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
  1. Remove the bolts and the cylinder head mounted bracket.
Ford Fusion. Transmission Support Insulator - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
  1. Install the special tool.
    Use Special Service Tool: 303-1502  Lifting Device Engine.
Ford Fusion. Transmission Support Insulator - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
  1. Remove the retainers and the RH and LH cowl filler panels.
Ford Fusion. Transmission Support Insulator - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
  1. Using the special tools, support the engine.
    Use Special Service Tool: 303-F072  Support Bar, Engine. , 303-290B-18  Adapter for 303-290B. , 303-1502  Lifting Device Engine.
Ford Fusion. Transmission Support Insulator - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
  1. Remove the bolt and nuts, remove the bracket and the transmission support insulator.
Ford Fusion. Transmission Support Insulator - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation

Installation


  1. Install the transmission support insulator and bracket.
    1. Install the transmission support insulator. Install the bracket and the nuts.
      Material: Motorcraft® Threadlock and Sealer / TA-25-B
      Torque: 59 lb.ft (80 Nm)
    1. Install the transmission support insulator bracket bolt.
      Torque: 18 lb.ft (25 Nm)
    1. Install the nut.
      Material: Motorcraft® Threadlock and Sealer / TA-25-B
      Torque: 98 lb.ft (133 Nm)
Ford Fusion. Transmission Support Insulator - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
  1. Install the RH and LH cowl filler panels and the retainers.
Ford Fusion. Transmission Support Insulator - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
    1. Install the cylinder head mounted bracket and bolts.
      Torque: 97 lb.in (11 Nm)
    1. Install the bolt.
      Torque: 71 lb.in (8 Nm)
Ford Fusion. Transmission Support Insulator - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
    1. Position the CAC tube and install the bolt.
      Torque: 71 lb.in (8 Nm)
    1. Attach the clamp and connect the electrical connector.
Ford Fusion. Transmission Support Insulator - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
    1. Tighten the clamps.
      Torque: 44 lb.in (5 Nm)
    1. Attach the wiring harness retainers and connect the electrical connectors.
Ford Fusion. Transmission Support Insulator - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
  1. Install the following items:
    1. Refer to: Battery Tray (414-01 Battery, Mounting and Cables, Removal and Installation).
    2. Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
    3. Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).

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    Removal Remove the air cleaner. Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation)...

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