Ford Fusion: Automatic Transmission - 6-Speed Automatic Transmission – 6F35 / Transmission Support Insulator - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation

Special Tool(s) / General Equipment

	303-1502 Lifting Device Engine TKIT-2012A-FL TKIT-2012A-ROW
	303-290B-18 Adapter for 303-290B TKIT-2012A-FL TKIT-2012A-ROW
	303-F072 Support Bar, Engine

Materials

Removal

1. With the vehicle in NEUTRAL, position it on a hoist.
   Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
   

1. Remove the following items:
   1. Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
      
   2. Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
      
   3. Refer to: Battery Tray (414-01 Battery, Mounting and Cables, Removal and Installation).
      

1. • Detach wiring harness retainers, disconnect the electrical connectors.
     
   • Loosen the clamp of the CAC tube.
     

1. Disconnect the electrical connector, detach the clamp and remove the bolt. Remove the CAC tube.
   

1. Remove the bolts and the cylinder head mounted bracket.
   

1. Install the special tool.
   Use Special Service Tool: 303-1502  Lifting Device Engine.

1. Remove the retainers and the RH and LH cowl filler panels.
   

1. Using the special tools, support the engine.
   Use Special Service Tool: 303-F072  Support Bar, Engine. , 303-290B-18  Adapter for 303-290B. , 303-1502  Lifting Device Engine.

1. Remove the bolt and nuts, remove the bracket and the transmission support insulator.
   

Installation

1. 
   Install the transmission support insulator and bracket.
   
   1. Install the transmission support insulator. Install the bracket and the nuts.
      Material: Motorcraft® Threadlock and Sealer / TA-25-B
      Torque: 59 lb.ft (80 Nm)
   2. Install the transmission support insulator bracket bolt.
      Torque: 18 lb.ft (25 Nm)
   3. Install the nut.
      Material: Motorcraft® Threadlock and Sealer / TA-25-B
      Torque: 98 lb.ft (133 Nm)

1. Install the RH and LH cowl filler panels and the retainers.
   

1. 1. Install the cylinder head mounted bracket and bolts.
      Torque: 97 lb.in (11 Nm)
   2. Install the bolt.
      Torque: 71 lb.in (8 Nm)

1. 1. Position the CAC tube and install the bolt.
      Torque: 71 lb.in (8 Nm)
   2. Attach the clamp and connect the electrical connector.
      

1. 1. Tighten the clamps.
      Torque: 44 lb.in (5 Nm)
   2. Attach the wiring harness retainers and connect the electrical connectors.
      

1. Install the following items:
   1. Refer to: Battery Tray (414-01 Battery, Mounting and Cables, Removal and Installation).
      
   2. Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
      
   3. Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).