Ford Fusion: Body Closures / Fuel Filler Door Assembly. Removal and Installation
Special Tool(s) /
General Equipment
Flat Headed Screw Driver |
Knife |
Removal
NOTE:
The fuel filler door assembly is damaged during the removal
process and requires a new fuel filler door assembly to be installed.
-
Remove the fuel tank filler pipe.
Refer to: Fuel Tank Filler Pipe (310-01A Fuel Tank and Lines - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
Refer to: Fuel Tank Filler Pipe (310-01B Fuel Tank and Lines - 2.0L EcoBoost (184kW/250PS) – MI4, Removal and Installation).
Refer to: Fuel Tank Filler Pipe (310-01C Fuel Tank and Lines - 2.5L Duratec (125kW/170PS), Removal and Installation).
Refer to: Fuel Tank Filler Pipe (310-01D Fuel Tank and Lines - 2.7L EcoBoost (238kW/324PS), Removal and Installation).
-
Remove the fuel filler door.
Refer to: Fuel Filler Door (501-03 Body Closures, Removal and Installation).
-
Unseat the fuel filler door assembly boot from inside the wheel opening.
-
Slice the holes in the indicated areas.
Use the General Equipment: Knife
-
Insert the screwdriver and release the clips while pulling the fuel filler door housing away from the vehicle.
Use the General Equipment: Flat Headed Screw Driver
-
NOTE:
Clearance is limited. When all four clips release, the fuel filler door housing can be rotated.
Rotate the fuel filler door housing.
-
Remove the drain tube.
-
Pull the fuel filler door assembly away from the vehicle and remove.
Installation
-
To install, reverse the removal procedure.
Removal
Open the fuel filler door.
Using a screwdriver, pry the retaining tab back and slide the fuel filler door from the fuel filler door hinge...
Removal
NOTE:
Left hand (LH) side shown, right hand (RH) side similar.
Remove the front door.
Refer to: Front Door (501-03 Body Closures, Removal and Installation)...
Other information:
Electronic Engine Controls - LH
Item
Description
1
PCM
2
VCT oil control solenoid intake
3
MAPT sensor
4
KS front
5
CAC coolant temperature sensor
6
KS rear
7
IAT sensor
8
Crankcase pressure sensor
9
Turbocharger boost pressure sensor
10
IAT2
11
CMP sensor LH intake
12
FRP se..
Note: Fully defrost the windshield before
you switch the windshield wipers on.
Note: Make sure that you switch the
windshield wipers off before entering a car
wash.
Note: If streaks or smears appear on the
windshield, clean the windshield and the
wiper blades. If that does not resolve the
issue, install new wiper blades.
Note: If you switch autolamps and
autowipers on, the headlamps turn on..