Ford Fusion Manuals

Ford Fusion: Body Closures / Fuel Filler Door Assembly. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Body and Paint / Body and Paint / Body Closures / Fuel Filler Door Assembly. Removal and Installation

Special Tool(s) / General Equipment

Flat Headed Screw Driver
Knife

Removal

NOTE: The fuel filler door assembly is damaged during the removal process and requires a new fuel filler door assembly to be installed.

  1. Remove the fuel tank filler pipe.
    Refer to: Fuel Tank Filler Pipe (310-01A Fuel Tank and Lines - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
    Refer to: Fuel Tank Filler Pipe (310-01B Fuel Tank and Lines - 2.0L EcoBoost (184kW/250PS) – MI4, Removal and Installation).
    Refer to: Fuel Tank Filler Pipe (310-01C Fuel Tank and Lines - 2.5L Duratec (125kW/170PS), Removal and Installation).
    Refer to: Fuel Tank Filler Pipe (310-01D Fuel Tank and Lines - 2.7L EcoBoost (238kW/324PS), Removal and Installation).
  1. Remove the fuel filler door.
    Refer to: Fuel Filler Door (501-03 Body Closures, Removal and Installation).
  1. Unseat the fuel filler door assembly boot from inside the wheel opening.
Ford Fusion. Fuel Filler Door Assembly. Removal and Installation
  1. Slice the holes in the indicated areas.
    Use the General Equipment: Knife
Ford Fusion. Fuel Filler Door Assembly. Removal and Installation
  1. Insert the screwdriver and release the clips while pulling the fuel filler door housing away from the vehicle.
    Use the General Equipment: Flat Headed Screw Driver
Ford Fusion. Fuel Filler Door Assembly. Removal and Installation
  1. NOTE: Clearance is limited. When all four clips release, the fuel filler door housing can be rotated.

    Rotate the fuel filler door housing.
Ford Fusion. Fuel Filler Door Assembly. Removal and Installation
  1. Remove the drain tube.
Ford Fusion. Fuel Filler Door Assembly. Removal and Installation
  1. Pull the fuel filler door assembly away from the vehicle and remove.
Ford Fusion. Fuel Filler Door Assembly. Removal and Installation

Installation

  1. To install, reverse the removal procedure.

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    Categories

    Adjusting the Steering Wheel

    WARNING: Do not adjust the steering wheel when your vehicle is moving.

    Note: Make sure that you are sitting in the correct position.

    Ford Fusion. Adjusting the Steering Wheel

    Unlock the steering column. Adjust the steering wheel to the desired position.

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