Ford Fusion: Body Closures / Fuel Filler Door Assembly. Removal and Installation
Special Tool(s) /
General Equipment
Flat Headed Screw Driver |
Knife |
Removal
NOTE:
The fuel filler door assembly is damaged during the removal
process and requires a new fuel filler door assembly to be installed.
-
Remove the fuel tank filler pipe.
Refer to: Fuel Tank Filler Pipe (310-01A Fuel Tank and Lines - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
Refer to: Fuel Tank Filler Pipe (310-01B Fuel Tank and Lines - 2.0L EcoBoost (184kW/250PS) – MI4, Removal and Installation).
Refer to: Fuel Tank Filler Pipe (310-01C Fuel Tank and Lines - 2.5L Duratec (125kW/170PS), Removal and Installation).
Refer to: Fuel Tank Filler Pipe (310-01D Fuel Tank and Lines - 2.7L EcoBoost (238kW/324PS), Removal and Installation).
-
Remove the fuel filler door.
Refer to: Fuel Filler Door (501-03 Body Closures, Removal and Installation).
-
Unseat the fuel filler door assembly boot from inside the wheel opening.
-
Slice the holes in the indicated areas.
Use the General Equipment: Knife
-
Insert the screwdriver and release the clips while pulling the fuel filler door housing away from the vehicle.
Use the General Equipment: Flat Headed Screw Driver
-
NOTE:
Clearance is limited. When all four clips release, the fuel filler door housing can be rotated.
Rotate the fuel filler door housing.
-
Remove the drain tube.
-
Pull the fuel filler door assembly away from the vehicle and remove.
Installation
-
To install, reverse the removal procedure.
Removal
Open the fuel filler door.
Using a screwdriver, pry the retaining tab back and slide the fuel filler door from the fuel filler door hinge...
Removal
NOTE:
Left hand (LH) side shown, right hand (RH) side similar.
Remove the front door.
Refer to: Front Door (501-03 Body Closures, Removal and Installation)...
Other information:
Removal
NOTICE:
During the removal or installation of components, cap, tape
or otherwise appropriately protect all openings and tubes/fittings to
prevent the ingress of dirt or other contamination. Remove caps, tape
and other protective materials prior to installation...
System Diagram
Item
Description
1
SSB
2
SSC
3
SSD
4
SSE
5
LPC Solenoid
6
TCC Solenoid
7
OSS Sensor
8
TSS Sensor
9
Transmission
10
Transmission
11
TR Sensor
12
TFT Sensor
13
SSA
14
PCM
Network Message Chart
Broadcast Message
Originating Module
Message Purpose
Engine Speed
..