Ford Fusion: Body Closures / Front Door Alignment. General Procedures
Adjustment
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
LH shown, RH similar.
All alignments
-
Check the body to front door dimensions.
Refer to: Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
-
Remove the bolts and the striker assembly.
Front door in and out, up and down alignment
-
Loosen the bolts to permit movement of the door.
Torque:
35 lb.ft (48 Nm)
-
Adjust the door to specification.
Refer to: Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
Front door fore, aft and tilt alignment
-
Remove the fender splash shield.
Refer to: Fender Splash Shield (501-02 Front End Body Panels, Removal and Installation).
-
Loosen the bolts to permit movement of the door.
Torque:
22 lb.ft (30 Nm)
-
Loosen the bolts to permit movement of the door.
Torque:
22 lb.ft (30 Nm)
-
Adjust the door to specification.
Refer to: Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
All alignments
-
Tighten the bolts.
Torque:
18 lb.ft (25 Nm)
-
Check the body to front door dimensions.
Refer to: Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
-
Install any removed components as needed.
Adjustment
NOTE:
Removal steps in this procedure may contain installation details.
All alignments
Inspect the hood-to-body dimensions...
Other information:
Symptom Chart(s)
Symptom Chart: Symptom Chart - Exhaust System
Verify
the customer concern. Inspect the components of the exhaust system for
obvious signs of damage or other mechanical concerns using the following
chart.
Visual Inspection Chart - Mechanical
Mechanical
Exhaust pipe pinched or crushed
Damaged muffler
Broken or damaged..
Special Tool(s) /
General Equipment
303-1532Installer, Camshaft SealTKIT-2010B-FLMTKIT-2010B-ROW
303-409
(T92C-6700-CH)
Remover, Crankshaft SealTKIT-1992-FH/FMH/FLMHTKIT-1993-LMH/MH
Materials
Name
Specification
Engine Oil - SAE 5W-20 - Synthetic Blend Motor OilXO-5W20-Q1SP
WSS-M2C945-B1
Removal
Remove the VCT unit.
Refer to: Variable Camshaft T..