Ford Fusion: Bumpers / Front Bumper Cover. Disassembly and Assembly
Special Tool(s) /
General Equipment
DISASSEMBLY
NOTE:
Removal steps in this procedure may contain installation details.
-
Remove the front bumper cover.
Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation).
-
Remove the front fog lamps.
Refer to: Front Fog Lamp (417-01 Exterior Lighting, Removal and Installation).
-
Remove the front parking aid sensors, active park assist sensors and associated wiring.
Refer to: Front Parking Aid Sensor (413-13A Parking Aid, Removal and Installation).
Refer to: Front Active Park Assist Sensors (413-13B Parking Aid - Vehicles With: Active Park Assist, Removal and Installation).
-
Remove the ambient air temperature sensor.
Refer to: Ambient Air Temperature Sensor (412-00 Climate Control System - General Information, Removal and Installation).
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Separate the harness guides and remove the front bumper cover harness.
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On both sides.
Remove the push pin and the front bumper cover-to-fender bracket.
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Release the tabs and remove the lower radiator grille.
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Release the tabs and remove the upper radiator grille.
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Release the tabs and remove the fog lamp bezels.
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Release the tab and remove the tow hook cover.
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Remove the push nuts and the front bumper cover emblem.
Use the General Equipment: Hot Air Gun
ASSEMBLY
-
To assemble, reverse the disassembly procedure.
Special Tool(s) /
General Equipment
Interior Trim Remover
Removal
NOTE:
Removal steps in this procedure may contain installation details...
DISASSEMBLY
NOTE:
Removal steps in this procedure may contain installation details.
Remove the rear bumper cover.
Refer to: Rear Bumper Cover (501-19 Bumpers, Removal and Installation)...
Other information:
Special Tool(s) /
General Equipment
Interior Trim Remover
Removal
All vehicles
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
If the BCM
did not respond to the diagnostic scan tool, As-Built Data may need to
be entered as part of the repair...
Special Tool(s) /
General Equipment
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Removal
NOTICE:
Battery electric vehicle (BEV), hybrid electric vehicle
(HEV) and plug-in hybrid electric vehicle (PHEV) contain a high-voltage
battery...