Ford Fusion: Bumpers / Rear Bumper Cover. Removal and Installation
Special Tool(s) /
General Equipment
Removal
NOTE:
Removal steps in this procedure may contain installation details.
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Remove the rear wheels and tires.
Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).
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On both sides.
Remove the inner wheel liner to rear bumper cover pin-type retainers and the bolts.
Torque:
13 lb.in (1.5 Nm)
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On both sides.
Remove the nut and the spring clip and then position the wheel well liner aside.
Torque:
13 lb.in (1.5 Nm)
-
Remove the lower rear bumper cover to the body screws.
Torque:
13 lb.in (1.5 Nm)
-
Remove the rear lamp assemblies.
Refer to: Rear Lamp Assembly - 4-Door (417-01 Exterior Lighting, Removal and Installation).
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On both sides.
Remove the pin-type retainer.
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On both sides.
Release the rear bumper cover from the rear bumper cover brackets and position the rear bumper cover aside.
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Disconnect the rear bumper harness electrical connector.
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Position the weatherstrip aside.
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Using a non-marring tool, release the retaining tabs and pull outward to disengage.
Use the General Equipment: Interior Trim Remover
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With the help of an assistant.
Remove the rear bumper cover.
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On both sides.
Inspect the bumper reinforcements for damage to the bumper cover tabs.
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On both sides, if required.
Remove the screws, release the tab and the remove the rear bumper cover side brackets.
Torque:
13 lb.in (1.5 Nm)
-
Inspect the bumper reinforcements for damage to the bumper cover gripping surfaces.
-
If required.
Remove the screws, the trim pin and the damaged rear bracket.
Torque:
13 lb.in (1.5 Nm)
Installation
-
To install, reverse the removal procedure.
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Remove the rear bumper cover.
Refer to: Rear Bumper Cover (501-19 Bumpers, Removal and Installation)...
Special Tool(s) /
General Equipment
Hot Air Gun
DISASSEMBLY
NOTE:
Removal steps in this procedure may contain installation details.
Remove the front bumper cover...
Other information:
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Removal
NOTICE:
Battery electric vehicle (BEV), hybrid electric vehicle
(HEV) and plug-in hybrid electric vehicle (PHEV) contain a high-voltage
battery...
System Operation
System Diagram
Item
Description
1
EPAS gear
2
HS-CAN2
3
EPAS motor
4
EPAS motor position sensor
5
EPAS torque sensor
6
PSCM
7
PCM
8
SCCM
9
ABS module
10
BCM
11
PAM
Network Message Chart
Module Network Input Messages: Power Steering Con..