Ford Fusion Manuals

Ford Fusion: Bumpers / Rear Bumper Cover. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Body and Paint / Body and Paint / Bumpers / Rear Bumper Cover. Removal and Installation

Special Tool(s) / General Equipment

Interior Trim Remover

Removal

NOTE: Removal steps in this procedure may contain installation details.

  1. Remove the rear wheels and tires.
    Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).
  1. On both sides.
    Remove the inner wheel liner to rear bumper cover pin-type retainers and the bolts.
    Torque: 13 lb.in (1.5 Nm)
Ford Fusion. Rear Bumper Cover. Removal and Installation
  1. On both sides.
    Remove the nut and the spring clip and then position the wheel well liner aside.
    Torque: 13 lb.in (1.5 Nm)
Ford Fusion. Rear Bumper Cover. Removal and Installation
  1. Remove the lower rear bumper cover to the body screws.
    Torque: 13 lb.in (1.5 Nm)
Ford Fusion. Rear Bumper Cover. Removal and Installation
  1. Remove the rear lamp assemblies.
    Refer to: Rear Lamp Assembly - 4-Door (417-01 Exterior Lighting, Removal and Installation).
  1. On both sides.
    Remove the pin-type retainer.
Ford Fusion. Rear Bumper Cover. Removal and Installation
  1. On both sides.
    Release the rear bumper cover from the rear bumper cover brackets and position the rear bumper cover aside.
Ford Fusion. Rear Bumper Cover. Removal and Installation
  1. Disconnect the rear bumper harness electrical connector.
Ford Fusion. Rear Bumper Cover. Removal and Installation
  1. Position the weatherstrip aside.
Ford Fusion. Rear Bumper Cover. Removal and Installation
  1. Using a non-marring tool, release the retaining tabs and pull outward to disengage.
    Use the General Equipment: Interior Trim Remover
Ford Fusion. Rear Bumper Cover. Removal and Installation
  1. With the help of an assistant.
    Remove the rear bumper cover.
Ford Fusion. Rear Bumper Cover. Removal and Installation
  1. On both sides.
    Inspect the bumper reinforcements for damage to the bumper cover tabs.
Ford Fusion. Rear Bumper Cover. Removal and Installation
  1. On both sides, if required.
    Remove the screws, release the tab and the remove the rear bumper cover side brackets.
    Torque: 13 lb.in (1.5 Nm)
Ford Fusion. Rear Bumper Cover. Removal and Installation
  1. Inspect the bumper reinforcements for damage to the bumper cover gripping surfaces.
Ford Fusion. Rear Bumper Cover. Removal and Installation
  1. If required.
    Remove the screws, the trim pin and the damaged rear bracket.
    Torque: 13 lb.in (1.5 Nm)
Ford Fusion. Rear Bumper Cover. Removal and Installation

Installation

  1. To install, reverse the removal procedure.

    Rear Bumper. Removal and Installation

    Removal NOTE: Removal steps in this procedure may contain installation details. Remove the rear bumper cover. Refer to: Rear Bumper Cover (501-19 Bumpers, Removal and Installation)...

    Front Bumper Cover. Disassembly and Assembly

    Special Tool(s) / General Equipment Hot Air Gun DISASSEMBLY NOTE: Removal steps in this procedure may contain installation details. Remove the front bumper cover...

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