Ford Fusion: Engine - 1.5L EcoBoost (118kW/160PS) – I4 / Flexplate. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Powertrain / Engine / Engine - 1.5L EcoBoost (118kW/160PS) – I4 / Flexplate. Removal and Installation

Special Tool(s) / General Equipment

303-103 (T74P-6375-A)
Holding Tool, Flywheel
T74P-77000-A
TKIT-2009TC-F

Removal

Remove the transmission.
Refer to: Transmission - 1.5L EcoBoost (118kW/160PS) – I4 (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).

Remove the bolts and the flexplate. Discard the bolts.

Installation

NOTE: Only tighten the bolts finge-rtight at this stage.
Install the flexplate and the bolts finger-tight.

Install Special Service Tool: 303-103 (T74P-6375-A) Holding Tool, Flywheel.

Tighten the flexplate bolts in sequence shown in 4 stages.
Torque:
  Stage 1: 133 lb.in (15 Nm)
  Stage 2: 18 lb.ft (25 Nm)
  Stage 3: 22 lb.ft (30 Nm)
  Stage 4: 90°

Remove Special Service Tool: 303-103 (T74P-6375-A) Holding Tool, Flywheel.

Install the transmission.
Refer to: Transmission - 1.5L EcoBoost (118kW/160PS) – I4 (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).

After completing the repairs, perform the Misfire Monitor Neutral Profile Correction procedure.

Engine Mount. Removal and Installation

Special Tool(s) / General Equipment Trolley Jack Wooden Block Removal With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation)...

Intake Manifold. Removal and Installation

Special Tool(s) / General Equipment Hose Clamp Remover/Installer Materials Name Specification Motorcraft® Threadlock 262TA-26 WSK-M2G351-A6 Removal Disconnect the battery ground cable...

Other information:

Ford Fusion 2013–2020 Service Manual: Steering Wheel and Column Electrical Components. Diagnosis and Testing

DTC Charts BCM DTC Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation). DTC Description Action B108A:01 Start Button: General Electrical Failure GO to Pinpoint Test..

Ford Fusion 2013–2020 Service Manual: Instrument Panel. Removal and Installation

Special Tool(s) / General Equipment Hose Clamp(s) Interior Trim Remover Removal NOTE: Removal steps in this procedure may contain installation details. All vehicles WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information. Failure to follow this instruction may result in serious person..

Using Seatbelts During Pregnancy

WARNING: Always ride and drive with your seatback upright and properly fasten your seatbelt. Fit the lap portion of the seatbelt snugly and low across the hips. Position the shoulder portion of the seatbelt across your chest. Pregnant women must follow this practice. See the following figure.

Ford Fusion. Using Seatbelts During Pregnancy