Ford Fusion: Engine - 1.5L EcoBoost (118kW/160PS) – I4 / Flexplate. Removal and Installation
Special Tool(s) /
General Equipment
![Ford Fusion. Flexplate. Removal and Installation](images/flexplate_removal_and_installation-2154/1942/ford_fusion__flexplate_removal_and_installation_1218.jpg) |
303-103
(T74P-6375-A)
Holding Tool, Flywheel T74P-77000-A TKIT-2009TC-F |
Removal
-
Remove the transmission.
Refer to: Transmission - 1.5L EcoBoost (118kW/160PS) – I4 (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
-
Remove the bolts and the flexplate. Discard the bolts.
Installation
-
NOTE:
Only tighten the bolts finge-rtight at this stage.
Install the flexplate and the bolts finger-tight.
-
Install Special Service Tool: 303-103
(T74P-6375-A)
Holding Tool, Flywheel.
-
Tighten the flexplate bolts in sequence shown in 4 stages.
Torque:
Stage 1:
133 lb.in (15 Nm)
Stage 2:
18 lb.ft (25 Nm)
Stage 3:
22 lb.ft (30 Nm)
Stage 4:
90°
-
Remove Special Service Tool: 303-103
(T74P-6375-A)
Holding Tool, Flywheel.
-
Install the transmission.
Refer to: Transmission - 1.5L EcoBoost (118kW/160PS) – I4 (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
-
After completing the repairs, perform the Misfire Monitor Neutral Profile Correction procedure.
Special Tool(s) /
General Equipment
Trolley Jack
Wooden Block
Removal
With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation)...
Special Tool(s) /
General Equipment
Hose Clamp Remover/Installer
Materials
Name
Specification
Motorcraft® Threadlock 262TA-26
WSK-M2G351-A6
Removal
Disconnect the battery ground cable...
Other information:
Removal
NOTE:
Removal steps in this procedure may contain installation details.
WARNING:
Before beginning any service procedure in this
section, refer to Safety Warnings in section 100-00 General Information.
Failure to follow this instruction may result in serious personal
injury...
Early Build Vehicles
Item
Description
1
Accessory drive belt tensioner
2
Water pump pulley
3
Crankshaft belt pulley
4
Pulley - A/C compressor
5
Drive belt idler pulley assembly
6
Generator pulley
7
Accessory drive belt
Late Build Vehicles
Item
Description
1
Coolant pump pulley
2
Generator...