Ford Fusion: Engine - 1.5L EcoBoost (118kW/160PS) – I4 / Flexplate. Removal and Installation
Special Tool(s) /
General Equipment
 |
303-103
(T74P-6375-A)
Holding Tool, Flywheel T74P-77000-A TKIT-2009TC-F |
Removal
-
Remove the transmission.
Refer to: Transmission - 1.5L EcoBoost (118kW/160PS) – I4 (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
-
Remove the bolts and the flexplate. Discard the bolts.
Installation
-
NOTE:
Only tighten the bolts finge-rtight at this stage.
Install the flexplate and the bolts finger-tight.
-
Install Special Service Tool: 303-103
(T74P-6375-A)
Holding Tool, Flywheel.
-
Tighten the flexplate bolts in sequence shown in 4 stages.
Torque:
Stage 1:
133 lb.in (15 Nm)
Stage 2:
18 lb.ft (25 Nm)
Stage 3:
22 lb.ft (30 Nm)
Stage 4:
90°
-
Remove Special Service Tool: 303-103
(T74P-6375-A)
Holding Tool, Flywheel.
-
Install the transmission.
Refer to: Transmission - 1.5L EcoBoost (118kW/160PS) – I4 (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
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After completing the repairs, perform the Misfire Monitor Neutral Profile Correction procedure.
Special Tool(s) /
General Equipment
Trolley Jack
Wooden Block
Removal
With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation)...
Special Tool(s) /
General Equipment
Hose Clamp Remover/Installer
Materials
Name
Specification
Motorcraft® Threadlock 262TA-26
WSK-M2G351-A6
Removal
Disconnect the battery ground cable...
Other information:
Special Tool(s) /
General Equipment
Grinder
Knife
MIG/MAG Welding Equipment
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B
-
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Flexible Foam Repair3M™ 08463, LORD Fusor® 121
-
Removal
NOTE:
Left Hand (LH) side shown, Right..
Removal
Remove the upper rain sensor cover.
Squeeze the upper rain sensor cover.
Remove the upper rain sensor cover.
Remove the lower rain sensor cover.
Release the tabs.
Remove the lower rain sensor cover.
Remove the rain sensor.
Disconnect the electrical connector.
..