Ford Fusion: Engine - 1.5L EcoBoost (118kW/160PS) – I4 / Flexplate. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Powertrain / Engine / Engine - 1.5L EcoBoost (118kW/160PS) – I4 / Flexplate. Removal and Installation

Special Tool(s) / General Equipment

303-103 (T74P-6375-A)
Holding Tool, Flywheel
T74P-77000-A
TKIT-2009TC-F

Removal

Remove the transmission.
Refer to: Transmission - 1.5L EcoBoost (118kW/160PS) – I4 (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).

Remove the bolts and the flexplate. Discard the bolts.

Installation

NOTE: Only tighten the bolts finge-rtight at this stage.
Install the flexplate and the bolts finger-tight.

Install Special Service Tool: 303-103 (T74P-6375-A) Holding Tool, Flywheel.

Tighten the flexplate bolts in sequence shown in 4 stages.
Torque:
  Stage 1: 133 lb.in (15 Nm)
  Stage 2: 18 lb.ft (25 Nm)
  Stage 3: 22 lb.ft (30 Nm)
  Stage 4: 90°

Remove Special Service Tool: 303-103 (T74P-6375-A) Holding Tool, Flywheel.

Install the transmission.
Refer to: Transmission - 1.5L EcoBoost (118kW/160PS) – I4 (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).

After completing the repairs, perform the Misfire Monitor Neutral Profile Correction procedure.

Engine Mount. Removal and Installation

Special Tool(s) / General Equipment Trolley Jack Wooden Block Removal With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation)...

Intake Manifold. Removal and Installation

Special Tool(s) / General Equipment Hose Clamp Remover/Installer Materials Name Specification Motorcraft® Threadlock 262TA-26 WSK-M2G351-A6 Removal Disconnect the battery ground cable...

Other information:

Ford Fusion 2013–2020 Owners Manual: Information Display Controls (Type 1 and Type 2)

Press the up or down arrow buttons to scroll through the list. Press the right arrow button to enter a sub-menu. Press the left arrow button to exit a menu. Press and hold the left arrow button at any time to return to the main menu display (escape button)...

Ford Fusion 2013–2020 Service Manual: Axle Assembly. Removal and Installation

Special Tool(s) / General Equipment Transmission Jack Materials Name Specification Motorcraft® SAE 80W-90 Premium Rear Axle LubricantXY-80W90-QL WSP-M2C197-A Removal Remove the rear halfshafts. Refer to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation)...

Using Seatbelts During Pregnancy

WARNING: Always ride and drive with your seatback upright and properly fasten your seatbelt. Fit the lap portion of the seatbelt snugly and low across the hips. Position the shoulder portion of the seatbelt across your chest. Pregnant women must follow this practice. See the following figure.

Ford Fusion. Using Seatbelts During Pregnancy