Ford Fusion: Engine - 1.5L EcoBoost (118kW/160PS) – I4 / Flexplate. Removal and Installation
Special Tool(s) /
General Equipment
|
303-103
(T74P-6375-A)
Holding Tool, Flywheel T74P-77000-A TKIT-2009TC-F |
Removal
-
Remove the transmission.
Refer to: Transmission - 1.5L EcoBoost (118kW/160PS) – I4 (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
-
Remove the bolts and the flexplate. Discard the bolts.
Installation
-
NOTE:
Only tighten the bolts finge-rtight at this stage.
Install the flexplate and the bolts finger-tight.
-
Install Special Service Tool: 303-103
(T74P-6375-A)
Holding Tool, Flywheel.
-
Tighten the flexplate bolts in sequence shown in 4 stages.
Torque:
Stage 1:
133 lb.in (15 Nm)
Stage 2:
18 lb.ft (25 Nm)
Stage 3:
22 lb.ft (30 Nm)
Stage 4:
90°
-
Remove Special Service Tool: 303-103
(T74P-6375-A)
Holding Tool, Flywheel.
-
Install the transmission.
Refer to: Transmission - 1.5L EcoBoost (118kW/160PS) – I4 (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
-
After completing the repairs, perform the Misfire Monitor Neutral Profile Correction procedure.
Special Tool(s) /
General Equipment
Trolley Jack
Wooden Block
Removal
With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation)...
Special Tool(s) /
General Equipment
Hose Clamp Remover/Installer
Materials
Name
Specification
Motorcraft® Threadlock 262TA-26
WSK-M2G351-A6
Removal
Disconnect the battery ground cable...
Other information:
System Operation
Refer to the PC/ED manual section 1 Description and Operation.
System Diagram
Item
Description
1
Valve cover
2
Turbocharger inlet pipe
3
Air cleaner (ACL) outlet pipe
4
Vapor ejector
5
Turbocharger to CAC (Charge Air Cooler) tube
6
Dual check valve
7
EVAP (Evaporative Emission) canister pur..
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
If installing a new module, it is necessary to
upload the module configuration information to the scan tool prior to
removing the module. This information must be downloaded into the new
module after installation.
Upload the GWM configuration to the scan tool by following the scan tool on-scr..