Ford Fusion Manuals

Ford Fusion: Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4 / Air Cleaner Outlet Pipe. Removal and Installation

Special Tool(s) / General Equipment

Hose Clamp Remover/Installer

Removal

NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enters the system. Failure to do so may result in damage to the turbocharger.

NOTE: Removal steps in this procedure may contain installation details.

Upper air cleaner outlet pipe

  1. Release the clamp and position the tube aside.
    Use the General Equipment: Hose Clamp Remover/Installer
Ford Fusion. Air Cleaner Outlet Pipe. Removal and Installation
  1. Loosen the clamps and remove the upper air cleaner outlet pipe.
    Torque: 44 lb.in (5 Nm)
Ford Fusion. Air Cleaner Outlet Pipe. Removal and Installation

Lower air cleaner outlet pipe

  1. With the vehicle in N, position it on a hoist.
    Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
  1. Remove the engine appearance cover.
Ford Fusion. Air Cleaner Outlet Pipe. Removal and Installation
  1. Loosen the clamp and position the upper air cleaner outlet pipe aside.
    Torque: 44 lb.in (5 Nm)
Ford Fusion. Air Cleaner Outlet Pipe. Removal and Installation
  1. Release the clamp and disconnect the bypass valve hose.
    Use the General Equipment: Hose Clamp Remover/Installer
Ford Fusion. Air Cleaner Outlet Pipe. Removal and Installation
  1. Disconnect the coupling.
Ford Fusion. Air Cleaner Outlet Pipe. Removal and Installation
    1. Disconnect the bypass valve electrical connector.
    1. Detach the retainers and position the wire harness aside.
Ford Fusion. Air Cleaner Outlet Pipe. Removal and Installation
  1. Disconnect the quick release couplings.
    Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 1.5L EcoBoost (118kW/160PS) – I4, General Procedures).
Ford Fusion. Air Cleaner Outlet Pipe. Removal and Installation
  1. If equipped.
    Remove the retainers and the underbody shield.
Ford Fusion. Air Cleaner Outlet Pipe. Removal and Installation
  1. Loosen the clamp.
    Torque: 44 lb.in (5 Nm)
Ford Fusion. Air Cleaner Outlet Pipe. Removal and Installation
  1. Remove the bolts and the lower air cleaner outlet pipe.
    Torque: 97 lb.in (11 Nm)
Ford Fusion. Air Cleaner Outlet Pipe. Removal and Installation

Installation

  1. Inspect the turbocharger or engine air intake system components and clean, if necessary.
  1. To install, reverse the removal procedure.

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