Ford Fusion Manuals

Ford Fusion: Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4 / Charge Air Cooler (CAC) Coolant Pump. Removal and Installation

Special Tool(s) / General Equipment

Hose Clamp(s)
Hose Clamp Remover/Installer

Materials

Name Specification
Motorcraft® Orange Prediluted Antifreeze/Coolant
VC-3DIL-B
WSS-M97B44-D2
 

Removal

NOTE: Removal steps in this procedure may contain installation details.

  1. With the vehicle in N, position it on a hoist.
    Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
  1. NOTE: When releasing the cooling system pressure, cover the coolant expansion tank cap with a thick cloth.

    Loosen: 2 turn(s)
  1. Tighten the cap.
    Torque: 2 turn(s)
Ford Fusion. Charge Air Cooler (CAC) Coolant Pump. Removal and Installation
  1. Remove the retainers and the engine undershield.
Ford Fusion. Charge Air Cooler (CAC) Coolant Pump. Removal and Installation
    1. Clamp off the coolant hoses.
      Use the General Equipment: Hose Clamp(s)
    1. Detach the clip, disconnect the electrical connector and the coolant hoses.
      Use the General Equipment: Hose Clamp Remover/Installer
Ford Fusion. Charge Air Cooler (CAC) Coolant Pump. Removal and Installation
  1. Remove the bolts, release the tab and remove the CAC coolant pump.
    Torque: 97 lb.in (11 Nm)
Ford Fusion. Charge Air Cooler (CAC) Coolant Pump. Removal and Installation

Installation

  1. To install, reverse the removal procedure.
  1. Check the coolant level in the degas bottle and add coolant as necessary.
    Material: Motorcraft® Orange Prediluted Antifreeze/Coolant / VC-3DIL-B (WSS-M97B44-D2)
Ford Fusion. Charge Air Cooler (CAC) Coolant Pump. Removal and Installation

    Air Cleaner Outlet Pipe. Removal and Installation

    Special Tool(s) / General Equipment Hose Clamp Remover/Installer Removal NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles...

    Charge Air Cooler (CAC) Intake Pipe. Removal and Installation

    Special Tool(s) / General Equipment Hose Clamp Remover/Installer Removal NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles...

    Other information:

    Ford Fusion 2013–2020 Service Manual: Roof Opening Panel Shield. Removal and Installation


    Removal NOTE: Removal steps in this procedure may contain installation details. On both sides, remove the A-pillar trim panel. Refer to: A-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation). On both sides, remove the B-pillar trim panel...

    Ford Fusion 2013–2020 Service Manual: Solenoid. Removal and Installation


    Special Tool(s) / General Equipment Long Nose Pliers Removal Using the scan tool Transmission Solenoid Identification Number (IDN) function, retrieve the solenoid base part number and stamping number. Remove the transmission internal wiring harness frame...

    Categories

    Direction Indicators. Interior Lamps

    Direction Indicators

    Ford Fusion. Direction Indicators. Interior Lamps

    Push the lever up or down to use the direction indicators.

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