Ford Fusion: Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4 / Charge Air Cooler (CAC) Coolant Pump. Removal and Installation

Special Tool(s) / General Equipment

Materials

Removal

NOTE: Removal steps in this procedure may contain installation details.

1. With the vehicle in N, position it on a hoist.
   Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
   

1. NOTE: When releasing the cooling system pressure, cover the coolant expansion tank cap with a thick cloth.

   Loosen: 2 turn(s)

1. Tighten the cap.
   Torque: 2 turn(s)

1. Remove the retainers and the engine undershield.
   

1. 1. Clamp off the coolant hoses.
      Use the General Equipment: Hose Clamp(s)
   2. Detach the clip, disconnect the electrical connector and the coolant hoses.
      Use the General Equipment: Hose Clamp Remover/Installer

1. Remove the bolts, release the tab and remove the CAC coolant pump.
   Torque: 97 lb.in (11 Nm)

Installation

1. To install, reverse the removal procedure.
   

1. Check the coolant level in the degas bottle and add coolant as necessary.
   Material: Motorcraft® Orange Prediluted Antifreeze/Coolant / VC-3DIL-B (WSS-M97B44-D2)