Ford Fusion: Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4 / Air Cleaner. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Powertrain / Engine / Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4 / Air Cleaner. Removal and Installation

Removal

NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enters the system. Failure to do so may result in damage to the turbocharger.

NOTE: Removal steps in this procedure may contain installation details.

1. Remove the bolts, disconnect the IAT sensor electrical connector and detach the wiring harness retainers.
  Torque: 44 lb.in (5 Nm)
1. Loosen the clamp, disconnect the air cleaner outlet pipe from the air cleaner and remove the air cleaner assembly.
  Torque: 44 lb.in (5 Nm)

Installation

Inspect the turbocharger or engine air intake system components and clean, if necessary.

To install, reverse the removal procedure.

Intake Air Distribution and Filtering. Diagnosis and Testing

Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. For information about these, refer to Section 100-00 for Diagnostic Methods...

Air Cleaner Outlet Pipe. Removal and Installation

Special Tool(s) / General Equipment Hose Clamp Remover/Installer Removal NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles...

Other information:

Ford Fusion 2013–2020 Owners Manual: Using the Key Blade

The key cylinder is under a cap on the driver door handle. To remove the cap: Insert the key blade into the slot on the bottom of the handle and apply upward pressure. While maintaining upward pressure, move the cap rearward to release it. Gently remove the key while doing so...

Ford Fusion 2013–2020 Service Manual: Inner Quarter Panel and Wheelhouse. Removal and Installation

Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spherical Cutter Air Body Saw 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM - Flexible Foam Repair3M™ 08463, LORD Fusor® 121 - Removal ..

Child Safety Locks

When these locks are set, the rear doors cannot be opened from the inside.

Ford Fusion. Child Safety Locks