Ford Fusion: Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4 / Air Cleaner. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Powertrain / Engine / Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4 / Air Cleaner. Removal and Installation

Removal

NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enters the system. Failure to do so may result in damage to the turbocharger.

NOTE: Removal steps in this procedure may contain installation details.

1. Remove the bolts, disconnect the IAT sensor electrical connector and detach the wiring harness retainers.
  Torque: 44 lb.in (5 Nm)
1. Loosen the clamp, disconnect the air cleaner outlet pipe from the air cleaner and remove the air cleaner assembly.
  Torque: 44 lb.in (5 Nm)

Installation

Inspect the turbocharger or engine air intake system components and clean, if necessary.

To install, reverse the removal procedure.

Intake Air Distribution and Filtering. Diagnosis and Testing

Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. For information about these, refer to Section 100-00 for Diagnostic Methods...

Air Cleaner Outlet Pipe. Removal and Installation

Special Tool(s) / General Equipment Hose Clamp Remover/Installer Removal NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles...

Other information:

News: Ford Recalls Nearly 60,000 Vehicles Including Fusion for Fire Risk

Date: October 16, 2025 Automaker Ford has announced a recall affecting approximately 59,006 vehicles in the United States, among them some units of the Fusion model. The decision follows identification of a fault in the engine block heater which may develop a crack, allowing coolant to leak and possibly trigger a short-circuit under the hood...

Ford Fusion 2013–2020 Service Manual: Front Door Fixed Window Glass. Removal and Installation

Removal Refer to: Front Door Glass Top Run (501-11 Glass, Frames and Mechanisms, Removal and Installation). Remove the retainers and front door fixed window glass. NOTE: This step is only necessary when installing a new component...

Child Safety Locks

When these locks are set, the rear doors cannot be opened from the inside.

Ford Fusion. Child Safety Locks