Ford Fusion Manuals

Ford Fusion: Transmission Cooling - 6-Speed Automatic Transmission – 6F35 / Transmission Cooling - Overview. Description and Operation

Transmission Cooling - 1.5L EcoBoost

This vehicle is equipped with an external transmission fluid cooler. The transmission fluid cooler is an oil-to-coolant fluid cooler which is mounted on the left side of radiator. The cooling system also consists of a thermal bypass valve which is mounted on top of the transmission and a transmission fluid warmer mounted on top of the transmission. When the transmission fluid is below normal operating temperature, transmission fluid travels from the transmission to the warmer which uses warm engine coolant to warm the transmission fluid. The transmission fluid then travels to the thermal bypass valve and back to the transmission. When the transmission fluid is at or above normal operating temperature, the a valve located in the engine cooling circuit closes, stopping coolant flow to the transmission fluid warmer. The thermal bypass valve opens allowing transmission fluid to travel from the transmission through the cooler and back to the transmission. The transmission fluid cooler transfers heat from the transmission fluid to the engine coolant.

Transmission Cooling - 2.0L EcoBoost

This vehicle is equipped with an external transmission fluid cooler. The transmission fluid cooler is an oil-to-air fluid cooler which is mounted in front of the A/C condenser. The cooling system also consists of a thermal bypass valve which is mounted to the radiator and a transmission fluid warmer mounted on top of the transmission. When the transmission fluid is below normal operating temperature, transmission fluid travels from the transmission to the warmer which uses warm engine coolant to warm the transmission fluid. The transmission fluid then travels to the thermal bypass valve and back to the transmission. When the transmission fluid is at or above normal operating temperature, the a valve located in the engine cooling circuit closes, stopping coolant flow to the transmission fluid warmer. The thermal bypass valve opens allowing transmission fluid to travel from the transmission through the cooler and back to the transmission. The transmission fluid cooler transfers heat from the transmission fluid to the ambient air.

Transmission Cooling - 2.5L

This vehicle is equipped with an external transmission fluid cooler. The transmission fluid cooler is an oil-to-coolant fluid cooler which is mounted on the left side of radiator. The cooling system also consists of a thermal bypass valve which is mounted on top of the transmission. When the transmission fluid is below normal operating temperature, transmission fluid travels from the transmission to the thermal bypass valve and back to the transmission. When the transmission fluid is at or above normal operating temperature, the thermal bypass valve opens allowing transmission fluid to travel from the transmission through the cooler and back to the transmission. The transmission fluid cooler transfers heat from the transmission fluid to the engine coolant.

    Transmission Cooling - Component Location. Description and Operation

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    Transmission Cooling. Diagnosis and Testing

    Inspection and Verification Verify the customer concern. Visually inspect for obvious signs of mechanical or electrical damage. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step If the cause is not visually evident, verify the symptom and refer to the Symptom Chart...

    Other information:

    Ford Fusion 2013–2020 Service Manual: Transmission Fluid Cooler - 1.5L EcoBoost (118kW/160PS) – I4/2.5L Duratec (110kW/150PS). Removal and Installation


    Removal With the vehicle in N, position it on a hoist. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation). Remove the air cleaner. Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 1...

    Ford Fusion 2013–2020 Service Manual: Vehicle Dynamics Control Module (VDM). Removal and Installation


    Removal NOTICE: Electronic modules are sensitive to static electrical charges. If exposed to these charges, damage may result. NOTE: Removal steps in this procedure may contain installation details. NOTE: The PMI process must begin with the current VDM installed...

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    Using Seatbelts During Pregnancy

    WARNING: Always ride and drive with your seatback upright and properly fasten your seatbelt. Fit the lap portion of the seatbelt snugly and low across the hips. Position the shoulder portion of the seatbelt across your chest. Pregnant women must follow this practice. See the following figure.

    Ford Fusion. Using Seatbelts During Pregnancy

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