Ford Fusion Manuals

Ford Fusion: Power Steering / Steering Gear. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Chassis / Steering System / Power Steering / Steering Gear. Removal and Installation

Removal

NOTE: Removal steps in this procedure may contain installation details.

  1. If installing a new steering gear, upload the PSCM configuration to the scan tool.
    Refer to: Module Configuration - System Operation and Component Description (418-01 Module Configuration, Description and Operation).
  1. Remove the front subframe.
    Refer to: Front Subframe - 2.7L EcoBoost (238kW/324PS) (502-00 Uni-Body, Subframe and Mounting System, Removal and Installation).
  1. Remove the steering gear boot.
Ford Fusion. Steering Gear. Removal and Installation
  1. Remove and discard the steering gear mounting bolts.
    Torque: 148 lb.ft ( 200 Nm)
Ford Fusion. Steering Gear. Removal and Installation
  1. Position aside the front stabilizer bar. Remove the steering gear.
Ford Fusion. Steering Gear. Removal and Installation

Installation

  1. NOTICE: Make sure the boot is properly installed before installing the steering gear into the vehicle. If the boot is not properly installed it can cause high friction with the input shaft, which may cause internal damage to the steering gear.

    To install, reverse the removal procedure.
    Check and install the steering gear boot on steering gear as shown.
Ford Fusion. Steering Gear. Removal and Installation
  1. If a new steering gear was installed, download the PSCM configuration from the scan tool to the new PSCM.
    Refer to: Module Configuration - System Operation and Component Description (418-01 Module Configuration, Description and Operation).

    Power Steering - System Operation and Component Description. Description and Operation

    S..

    Tie Rod. Removal and Installation

    Special Tool(s) / General Equipment Tie Rod End Remover Tie Rod Remover and Installer Boot Clamp Pliers Materials Name Specification Motorcraft® Premium Long-Life GreaseXG-1-E1 ESA-M1C75-B  Removal NOTICE: When servicing inner tie rods, install a new bellows boot and clamps...

    Other information:

    Ford Fusion 2013–2020 Service Manual: Power Transfer Unit. Diagnosis and Testing


    Principles of Operation The AWD system may be referred to as a 4WD system in other service information and owner literature or messages located on the message center. The power transfer unit is a gearbox that is attached to the transmission. The RH intermediate shaft passes through the power transfer unit and engages the differential side gear as in normal FWD applications...

    Ford Fusion 2013–2020 Service Manual: Battery Monitoring Sensor. Removal and Installation


    Removal NOTICE: Do not remove or install the M8 nut (20 Nm) on the cable eyelet bolt while the battery monitoring sensor is attached to the battery post as this causes damage to the sensor, connector, and possibly the battery post and case. Disconnect the battery...

    Categories

    Cross Traffic Alert System Sensors

    Ford Fusion. Cross Traffic Alert System Sensors

    The sensors are behind the rear bumper on both sides of your vehicle.

    read more

    Copyright © 2026 www.fofusion2.com