Ford Fusion: Automatic Transmission External Controls - 6-Speed Automatic Transmission – 6F35 / Selector Lever Cable - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
Removal
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Turn the ignition switch to the OFF position and apply the parking brake.
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Remove the air cleaner.
Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
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Remove the air cleaner outlet pipe.
Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
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Disconnect the selector lever cable from the transmission manual lever.
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Remove the selector cable retaining clip bolt.
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Release the clip and detach the selector lever cable from the selector lever cable bracket.
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Remove the selector lever cable nut.
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Detach the selector lever cable retainer.
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Remove the RH fender splash shield.
Refer to: Fender Splash Shield (501-02 Front End Body Panels, Removal and Installation).
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Detach the selector lever cable from the TRCM lever.
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Remove the selector lever cable retaining clip bolt.
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Release the tab and detach the selector lever cable from the selector lever cable bracket.
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Remove the selector lever cable.
Installation
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Position the selector lever cable in the vehicle.
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Attach the selector lever cable to the selector lever cable bracket.
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Install the selector lever cable retaining clip bolt.
Torque:
62 lb.in (7 Nm)
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Attach the selector lever cable to the TRCM lever.
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Install the RH fender splash shield.
Refer to: Fender Splash Shield (501-02 Front End Body Panels, Removal and Installation).
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Attach the selector lever cable retainer.
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Install the selector lever cable nut.
Torque:
80 lb.in (9 Nm)
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Attach the selector lever cable to the selector lever cable bracket.
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Install the selector cable retaining clip bolt.
Torque:
62 lb.in (7 Nm)
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Using the diagnostic scan tool select the cable adjustment mode.
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NOTE:
The GSM will alternate flashing D or N and S simultaneously.
Choose D on the GSM.
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NOTE:
Verify D is illuminated on the IPC.
Position the manual control lever in D.
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Rotate the manual control lever counterclockwise until it stops.
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Rotate the manual control lever 3 detents into D.
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Unlock the adjuster.
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Move the slide to the left.
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While holding the slide, position the adjuster lock upward.
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Connect the selector lever cable to the transmission manual lever.
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Snap the adjuster lock into place.
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Choose P on the GSM.
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Clear any DTCs.
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Shift the transmission through the ranges starting in P, then R, then N, then D, then N, then R and then back to P.
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Check for DTCs.
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Disconnect the scan tool.
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Release the parking brake.
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Install the air cleaner outlet pipe.
Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
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Install the air cleaner.
Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
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Verify that the vehicle starts in P and N only and that the reverse lamps illuminate in R.
Special Tool(s) /
General Equipment
Interior Trim Remover
Removal
NOTE:
It is not necessary to carry out a PMI when installing a new GSM unless specifically instructed to do so in a TSB, GSB, FSA or SSM...
Removal
Turn the ignition switch to the OFF position and apply the parking brake.
Remove the air cleaner assembly...
Other information:
Configuration
WARNING:
Before beginning any service procedure in this
section, REFER to Safety Warnings in section 100-00 General Information.
Failure to follow this instruction may result in serious personal
injury.
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation)...
Driver and Passenger Knee Airbags
Driver and passenger knee airbags are
located under or within the instrument
panel. During a crash, the restraints control
module may activate the driver and
passenger knee airbags (individually or
both) based on crash severity and
respective occupant conditions...