Ford Fusion Manuals

Ford Fusion: Engine - 1.5L EcoBoost (118kW/160PS) – I4 / Piston. Disassembly and Assembly of Subassemblies

Materials

Name Specification
Engine Oil - SAE 5W-20 - Synthetic Blend Motor Oil
XO-5W20-Q1SP
WSS-M2C945-B1
 

DISASSEMBLY

  1. Remove and discard the piston rings.
Ford Fusion. Piston. Disassembly and Assembly of Subassemblies
    • Remove and discard the piston pin retainers.
    • Remove the piston pin.
Ford Fusion. Piston. Disassembly and Assembly of Subassemblies
  1. Remove the piston from the connecting rod.
Ford Fusion. Piston. Disassembly and Assembly of Subassemblies
  1. Inspect the piston and connecting rod.
    Refer to: Piston Inspection (303-00 Engine System - General Information, General Procedures).
Ford Fusion. Piston. Disassembly and Assembly of Subassemblies

ASSEMBLY

  1. Indicates front of engine.
Ford Fusion. Piston. Disassembly and Assembly of Subassemblies
  1. Install the piston to the connecting rod.
Ford Fusion. Piston. Disassembly and Assembly of Subassemblies
  1. Lubricate with clean engine oil and install the piston pin.
    Material: Engine Oil - SAE 5W-20 - Synthetic Blend Motor Oil / XO-5W20-Q1SP (WSS-M2C945-B1)
Ford Fusion. Piston. Disassembly and Assembly of Subassemblies
  1. Install the new piston pin retainers.
Ford Fusion. Piston. Disassembly and Assembly of Subassemblies
  1. Lubricate with clean engine oil and install the new piston rings.
    Material: Engine Oil - SAE 5W-20 - Synthetic Blend Motor Oil / XO-5W20-Q1SP (WSS-M2C945-B1)
Ford Fusion. Piston. Disassembly and Assembly of Subassemblies
  1. NOTE: The upper and lower compression rings are to be fitted with the identification marks on the upper side.

    NOTE: Arrows faces the front of the engine.

    NOTE: Align the piston rings on the piston.

    1. Upper compression ring gap location.
    1. Lower compression ring gap location.
    1. Upper oil control segment ring gap location.
    1. Expander ring gap location.
    1. Lower oil control segment ring gap location.
Ford Fusion. Piston. Disassembly and Assembly of Subassemblies

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