Ford Fusion Manuals

Ford Fusion: Engine - 1.5L EcoBoost (118kW/160PS) – I4 / Piston. Disassembly and Assembly of Subassemblies

Materials

Name Specification
Engine Oil - SAE 5W-20 - Synthetic Blend Motor Oil
XO-5W20-Q1SP
WSS-M2C945-B1
 

DISASSEMBLY

  1. Remove and discard the piston rings.
Ford Fusion. Piston. Disassembly and Assembly of Subassemblies
    • Remove and discard the piston pin retainers.
    • Remove the piston pin.
Ford Fusion. Piston. Disassembly and Assembly of Subassemblies
  1. Remove the piston from the connecting rod.
Ford Fusion. Piston. Disassembly and Assembly of Subassemblies
  1. Inspect the piston and connecting rod.
    Refer to: Piston Inspection (303-00 Engine System - General Information, General Procedures).
Ford Fusion. Piston. Disassembly and Assembly of Subassemblies

ASSEMBLY

  1. Indicates front of engine.
Ford Fusion. Piston. Disassembly and Assembly of Subassemblies
  1. Install the piston to the connecting rod.
Ford Fusion. Piston. Disassembly and Assembly of Subassemblies
  1. Lubricate with clean engine oil and install the piston pin.
    Material: Engine Oil - SAE 5W-20 - Synthetic Blend Motor Oil / XO-5W20-Q1SP (WSS-M2C945-B1)
Ford Fusion. Piston. Disassembly and Assembly of Subassemblies
  1. Install the new piston pin retainers.
Ford Fusion. Piston. Disassembly and Assembly of Subassemblies
  1. Lubricate with clean engine oil and install the new piston rings.
    Material: Engine Oil - SAE 5W-20 - Synthetic Blend Motor Oil / XO-5W20-Q1SP (WSS-M2C945-B1)
Ford Fusion. Piston. Disassembly and Assembly of Subassemblies
  1. NOTE: The upper and lower compression rings are to be fitted with the identification marks on the upper side.

    NOTE: Arrows faces the front of the engine.

    NOTE: Align the piston rings on the piston.

    1. Upper compression ring gap location.
    1. Lower compression ring gap location.
    1. Upper oil control segment ring gap location.
    1. Expander ring gap location.
    1. Lower oil control segment ring gap location.
Ford Fusion. Piston. Disassembly and Assembly of Subassemblies

    Cylinder Head. Disassembly and Assembly of Subassemblies

    S..

    Engine. Assembly

    Special Tool(s) / General Equipment 100-002 (TOOL-4201-C) Holding Fixture with Dial Indicator Gauge 300-OTC1819E2,200# Floor Crane, Fold Away 303-103 (T74P-6375-A) Holding Tool, FlywheelT74P-77000-ATKIT-2009TC-F 303-1097Locking Tool, Variable Camshaft Timing Oil Control UnitTKIT-2010B-FLMTKIT-2010B-ROW 303-1502Lifting Device EngineTKIT-2012A-FLTKIT-2012A-ROW ..

    Other information:

    Ford Fusion 2013–2020 Service Manual: Intermediate Shaft Seal. Removal and Installation


    Special Tool(s) / General Equipment 205-907Handle, 32 DriverTKIT-2008DH-FLM 307-256 (T92P-77000-FH) Installer, Differential Fluid SealTKIT-1992-FLMH/LMH Puller Removal Remove the RH halfshaft. Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation). Using the puller, remove and discard the intermediate shaft seal..

    Ford Fusion 2013–2020 Service Manual: Torque Converter Seal. Removal and Installation


    Special Tool(s) / General Equipment 307-003 (T57L-500-B) Holding Fixture, Transmission 307-091Handle, Torque ConverterTKIT-2009TC-F 307-566Retainer, Torque ConverterTKIT-2006C-FFMFLMTKIT-2006C-LMTKIT-2006C-ROW 307-625Fixture, Bench MountingTKIT-2008ET-FLMTKIT-2008ET-ROW 307-627Installer, Converter SealTKIT-2008ET-FLMTKIT-2008ET-ROW Puller Removal ..

    Categories

    Cross Traffic Alert System Sensors

    Ford Fusion. Cross Traffic Alert System Sensors

    The sensors are behind the rear bumper on both sides of your vehicle.

    read more

    Copyright © 2024 www.fofusion2.com