Ford Fusion Manuals

Ford Fusion: Generator and Regulator / Generator - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Electrical / Battery and Charging System / Generator and Regulator / Generator - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation

Removal

NOTE: Early build vehicle shown with idler pulley attached to the generator shown. Late build vehicles similar, without idler pulley attached to the generator.

  1. Disconnect the negative battery cable.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
  1. NOTE: Vehicle with Auto-Start-Stop System shown, other vehicles similar.

    Remove the stud bolt and the generator bracket.
    Torque: 35 lb.ft (47 Nm)
Ford Fusion. Generator - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
  1. Remove the accessory drive belt.
    Refer to: Accessory Drive Belt (303-05A Accessory Drive - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
  1. Detach the retainers and position aside the wire harness.
Ford Fusion. Generator - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
  1. NOTICE: When installing the B+ terminal nut to the generator, hand start the nut before tightening or component damage may occur.

    • Disconnect the generator electrical connector.
    • Position the protective cover aside. Remove the nut and position aside the generator B+ cable.
      Torque: 150 lb.in (17 Nm)
Ford Fusion. Generator - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
  1. Remove the generator mounting nut.
    Torque: 35 lb.ft (47 Nm)
Ford Fusion. Generator - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
  1. Remove the generator stud.
    Torque: 89 lb.in (10 Nm)
Ford Fusion. Generator - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
  1. Remove the lower generator bolt and remove the generator.
    Torque: 35 lb.ft (47 Nm)
Ford Fusion. Generator - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
  1. NOTE: This step is only necessary when installing a new component.

    If equipped, remove the bolt and the idler pulley. Torque: 18 lb.ft (25 Nm)
Ford Fusion. Generator - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation

Installation

  1. To install, reverse the removal procedure.

    Specifications

      General Specifications Item Specification 1.5L EcoBoost - 150A (base) Generator pulley ratio 2...

    Generator Pulley. Removal and Installation

    Removal Remove the generator. Refer to: Generator - 1.5L EcoBoost (118kW/160PS) – I4 (414-02 Generator and Regulator, Removal and Installation)...

    Other information:

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