Ford Fusion: Generator and Regulator / Generator Pulley. Removal and Installation
Ford Fusion 2013–2020 Service Manual / Electrical / Battery and Charging System / Generator and Regulator / Generator Pulley. Removal and Installation
Removal
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Remove the generator.
Refer to: Generator - 1.5L EcoBoost (118kW/160PS) – I4 (414-02 Generator and Regulator, Removal and Installation).
Refer to: Generator - 2.0L EcoBoost (184kW/250PS) – MI4 (414-02 Generator and Regulator, Removal and Installation).
Refer to: Generator - 2.5L Duratec (125kW/170PS) (414-02 Generator and Regulator, Removal and Installation).
Refer to: Generator - 2.7L EcoBoost (238kW/324PS) (414-02 Generator and Regulator, Removal and Installation).
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Using a small screwdriver or similar tool, insert the
tool through the rubber button on the center of the pulley cap and pry
off the cap. Discard the cap. A new cap must be installed if the clutch
is ok.
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NOTICE: Do not insert anything into the fins of the generator to prevent the rotor inside the generator from turning. Inserting items into the generator could result in damage to the generator.
NOTE: The shaft and rotor will turn during removal.
Using a 17 mm hex tool and an impact gun, remove the clutch pulley. A couple of short bursts with the impact gun will remove the clutch pulley.
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Installation
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Install the pulley and hand start.
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NOTICE: Do not insert anything into the fins of the generator to prevent the rotor inside the generator from turning. Inserting items into the generator could result in damage to the generator.
NOTE: The shaft and rotor will turn during installation.
While holding the outer diameter of the clutch pulley, torque the clutch pulley using a 17 mm hex tool, 75 Nm torque stick and an impact gun for 3-4 seconds. This makes sure the proper torque has been applied.
Torque: 55 lb.ft (75 Nm)
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Install a new cap onto the pulley with the rubber button facing inwards.
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Install the generator.
Refer to: Generator - 1.5L EcoBoost (118kW/160PS) – I4 (414-02 Generator and Regulator, Removal and Installation).
Refer to: Generator - 2.0L EcoBoost (184kW/250PS) – MI4 (414-02 Generator and Regulator, Removal and Installation).
Refer to: Generator - 2.5L Duratec (125kW/170PS) (414-02 Generator and Regulator, Removal and Installation).
Refer to: Generator - 2.7L EcoBoost (238kW/324PS) (414-02 Generator and Regulator, Removal and Installation).
Generator - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
Removal
NOTE:
Early build vehicle shown with idler pulley attached to the
generator shown. Late build vehicles similar, without idler pulley
attached to the generator...
Other information:
Ford Fusion 2013–2020 Service Manual: Engine Cooling - Component Location. Description and Operation
Item Part Number Description 1 81008100 Pressure relief cap 2 8A0808A080 Degas bottle 3 8A3658A365 Degas bottle-to-engine hose 4 60906090 Cylinder head 5 76107610 Cylinder head tube 6 18C26618C266 Heater hose assembly 7 18B53918B539 Heater core 8 7G0717G071 Transmission warmer inlet hose 9 1..
Ford Fusion 2013–2020 Service Manual: Door Lock Control Switch. Removal and Installation
Removal NOTE: LH side shown, RH side similar. NOTE: Removal steps in this procedure may contain installation details. Remove the front door trim panel. Refer to: Front Door Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation). Release the retaining clips and remove the door lock control switch. Installation ..
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Note: Depending on your vehicle option package, the controls may look different from what you see here.
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