Ford Fusion: Generator and Regulator / Generator Pulley. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Electrical / Battery and Charging System / Generator and Regulator / Generator Pulley. Removal and Installation

Removal

Remove the generator.
Refer to: Generator - 1.5L EcoBoost (118kW/160PS) – I4 (414-02 Generator and Regulator, Removal and Installation).
Refer to: Generator - 2.0L EcoBoost (184kW/250PS) – MI4 (414-02 Generator and Regulator, Removal and Installation).
Refer to: Generator - 2.5L Duratec (125kW/170PS) (414-02 Generator and Regulator, Removal and Installation).
Refer to: Generator - 2.7L EcoBoost (238kW/324PS) (414-02 Generator and Regulator, Removal and Installation).

Using a small screwdriver or similar tool, insert the tool through the rubber button on the center of the pulley cap and pry off the cap. Discard the cap. A new cap must be installed if the clutch is ok.

Ford Fusion. Generator Pulley. Removal and Installation

NOTICE: Do not insert anything into the fins of the generator to prevent the rotor inside the generator from turning. Inserting items into the generator could result in damage to the generator.

NOTE: The shaft and rotor will turn during removal.
Using a 17 mm hex tool and an impact gun, remove the clutch pulley. A couple of short bursts with the impact gun will remove the clutch pulley.

Installation

Install the pulley and hand start.

NOTICE: Do not insert anything into the fins of the generator to prevent the rotor inside the generator from turning. Inserting items into the generator could result in damage to the generator.

NOTE: The shaft and rotor will turn during installation.
While holding the outer diameter of the clutch pulley, torque the clutch pulley using a 17 mm hex tool, 75 Nm torque stick and an impact gun for 3-4 seconds. This makes sure the proper torque has been applied.
Torque: 55 lb.ft (75 Nm)

Install a new cap onto the pulley with the rubber button facing inwards.

Install the generator.
Refer to: Generator - 1.5L EcoBoost (118kW/160PS) – I4 (414-02 Generator and Regulator, Removal and Installation).
Refer to: Generator - 2.0L EcoBoost (184kW/250PS) – MI4 (414-02 Generator and Regulator, Removal and Installation).
Refer to: Generator - 2.5L Duratec (125kW/170PS) (414-02 Generator and Regulator, Removal and Installation).
Refer to: Generator - 2.7L EcoBoost (238kW/324PS) (414-02 Generator and Regulator, Removal and Installation).

Generator - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation

Removal NOTE: Early build vehicle shown with idler pulley attached to the generator shown. Late build vehicles similar, without idler pulley attached to the generator...

Voltage Converter/Inverter

Other information:

Ford Fusion 2013–2020 Owners Manual: Canceling the Set Speed. Resuming the Set Speed. Cruise Control Indicators.

Canceling the Set Speed Press the button, or tap the brake pedal to cancel the set speed. Note: The system remembers the set speed. Note: The system cancels if the vehicle speed drops below 10 mph (16 km/h) under the set speed when driving uphill. Resuming the Set Speed Press the button. Cruise Control Indicators Illuminates when you switch the system on...

Ford Fusion 2013–2020 Service Manual: Specifications

General Specifications Vehicles with Auto-Start-Stop System Item Specification Voltage 12 V Battery amps rating 70 Ah Cold Cranking Amps (CCA) measured at -18 C (-0.4 F) 760 Cold Cranking Amps (CCA) Vehicles without Auto-Start-Stop System Item Specif..

Manual Climate Control

Ford Fusion. Manual Climate Control

Note: Depending on your vehicle option package, the controls may look different from what you see here.