Ford Fusion: Front Seats / Front Seat Power Lumbar Assembly. Removal and Installation
Removal
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Remove the front seat.
Refer to: Front Seat (501-10A Front Seats, Removal and Installation).
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Detach the electrical connector retainers and position the wire harnesses aside.
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Detach the backrest cover straps and position the backrest cover upward.
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Remove the pin-type retainers.
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Detach the hook-and-loop strips.
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Lift the backrest cover flap.
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Position the front seat backrest cover.
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Release the J-clip.
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Position the backrest cover from between the seat cushion and backrest cushion.
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Remove the backrest cover insert.
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NOTICE:
Use care when separating the backrest trim cover
from the hook-and-loop strips or the hook-and-loop strips may be torn
from the backrest foam.
Partially invert the backrest cover enough to access the hog rings.
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Release the hook-and-loop strips.
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Invert the backrest cover.
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Remove the pin-type retainers from the deployment chute wrap and begin feeding it through the backrest foam.
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Pull the deployment chute wrap out of the backrest foam.
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Lift the backrest cover and release the J-clips from the lumbar wires and backrest frame.
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If equipped.
Remove the backrest blower motor.
Refer to: Front Seat Backrest Blower Motor (501-10A Front Seats, Removal and Installation).
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Disconnect the electrical connector, release the J-hooks and remove the power lumbar assembly.
Installation
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To install, reverse the removal procedure.
Removal
Remove the front seat.
Refer to: Front Seat (501-10A Front Seats, Removal and Installation).
If equipped.
Release the lumbar knob retaining clip and remove the lumbar knob...
Removal
NOTE:
Note the wire harness routing for installation purposes.
Remove the front seat backrest.
Refer to: Front Seat Backrest (501-10A Front Seats, Removal and Installation)...
Other information:
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Remove the parcel shelf.
Refer to: Parcel Shelf (501-05 Interior Trim and Ornamentation, Removal and Installation).
Remove the screw, disconnect the antenna cable connector and remove the TCU antenna...
Check
NOTE:
Refer to the appropriate Section 303-01 for the specification.
NOTE:
Valve guides tend to wear in an hourglass pattern.
The ball gauge can be inserted into the combustion chamber side of the
valve guide, if necessary.
Use a ball gauge to determine the inside diameter of
the valve guides in 2 directions at the top, middle and bottom of the
valve guide...