Ford Fusion: Body Closures / Front Door. Removal and Installation
Special Tool(s) /
General Equipment
Removal
NOTE:
Removal steps in this procedure may contain installation details.
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Remove the check arm bolt.
Torque:
18 lb.ft (25 Nm)
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Disconnect the front door electrical connector.
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Remove the door hinge pivot bolts and the door.
Use the General Equipment: Door Lift
Torque:
22 lb.ft (30 Nm)
Installation
-
To install, reverse the removal procedure.
-
NOTE:
This step is only necessary when installing a new component.
Check the alignment and correct if necessary.
Refer to: Front Door Alignment (501-03 Body Closures, General Procedures).
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
LH shown, RH similar.
Remove the rear check arm bolt...
Special Tool(s) /
General Equipment
Flat Headed Screw Driver
Removal
Open the fuel filler door.
Press the tab to release the fuel filler door spring from the fuel filler door assembly...
Other information:
WARNING: Airbags do not inflate
slowly or gently, and the risk of injury
from a deploying airbag is the greatest
close to the trim covering the airbag
module.
WARNING: All occupants of your
vehicle, including the driver, should
always properly wear their seatbelts,
even when an airbag supplemental
restraint system is provided...
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Plasma Cutter
Air Body Saw
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Materials
Name
Specification
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
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Removal
WARNING:
Before beginning any service procedure in this
section, refer to Sa..