Ford Fusion: Body Closures / Front Door. Removal and Installation
Special Tool(s) /
General Equipment
Removal
NOTE:
Removal steps in this procedure may contain installation details.
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Remove the check arm bolt.
Torque:
18 lb.ft (25 Nm)
-
Disconnect the front door electrical connector.
-
Remove the door hinge pivot bolts and the door.
Use the General Equipment: Door Lift
Torque:
22 lb.ft (30 Nm)
Installation
-
To install, reverse the removal procedure.
-
NOTE:
This step is only necessary when installing a new component.
Check the alignment and correct if necessary.
Refer to: Front Door Alignment (501-03 Body Closures, General Procedures).
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
LH shown, RH similar.
Remove the rear check arm bolt...
Special Tool(s) /
General Equipment
Flat Headed Screw Driver
Removal
Open the fuel filler door.
Press the tab to release the fuel filler door spring from the fuel filler door assembly...
Other information:
Hazard Flashers
Note: The hazard flashers operate when
the ignition is in any position, or if the key is
not in the ignition. If used when the vehicle
is not running, the battery loses charge. As
a result, there may be insufficient power to
restart your vehicle...
Special Tool(s) /
General Equipment
Hose Clamp(s)
Hose Clamp Remover/Installer
Removal
NOTE:
Removal steps in this procedure may contain installation details.
WARNING:
When releasing the cooling system pressure, cover the coolant expansion tank cap with a thick cloth...