Ford Fusion: Body Closures / Front Door. Removal and Installation
Special Tool(s) /
General Equipment
Removal
NOTE:
Removal steps in this procedure may contain installation details.
-
Remove the check arm bolt.
Torque:
18 lb.ft (25 Nm)
-
Disconnect the front door electrical connector.
-
Remove the door hinge pivot bolts and the door.
Use the General Equipment: Door Lift
Torque:
22 lb.ft (30 Nm)
Installation
-
To install, reverse the removal procedure.
-
NOTE:
This step is only necessary when installing a new component.
Check the alignment and correct if necessary.
Refer to: Front Door Alignment (501-03 Body Closures, General Procedures).
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
LH shown, RH similar.
Remove the rear check arm bolt...
Special Tool(s) /
General Equipment
Flat Headed Screw Driver
Removal
Open the fuel filler door.
Press the tab to release the fuel filler door spring from the fuel filler door assembly...
Other information:
Direct (3, 5, R) Clutch Exploded View
Item
Description
1
Direct clutch cylinder snap ring
2
Direct clutch cylinder
3
Direct clutch piston
4
Direct clutch piston return spring
5
Direct clutch piston seals
6
Direct/overdrive clutch hub
7
Input shaft
8
..
Materials
Name
Specification
Motorcraft® DOT 4 LV High Performance Motor Vehicle Brake FluidPM-20
WSS-M6C65-A2
Motorcraft® Metal Brake Parts CleanerPM-4-A, PM-4-B
-
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Remove the wheel and tire.
Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installa..