Ford Fusion: Climate Control System - General Information / Evaporator. Removal and Installation
Removal
NOTE:
Removal steps in this procedure may contain installation details.
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Remove the heater core.
Refer to: Heater Core (412-00 Climate Control System - General Information, Removal and Installation).
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Remove the climate control housing seal.
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Remove the bolts and the thermostatic expansion valve. Discard the gasket seals.
Torque:
71 lb.in (8 Nm)
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Disconnect the blower motor and the blower motor speed control.
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Remove the blower motor speed control.
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Remove the blower motor.
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Remove the retainer and release the climate control housing retaining clips.
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Remove the retainer and release the climate control housing retaining clips.
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Detach the evaporator temperature sensor and remove the evaporator.
Installation
-
To install, reverse the removal procedure.
Removal
NOTE:
Removal steps in this procedure may contain installation details.
WARNING:
Before beginning any service procedure in this
section, refer to Safety Warnings in section 100-00 General Information...
Removal
NOTICE:
During the removal or installation of components, cap, tape
or otherwise appropriately protect all openings and tubes/fittings to
prevent the ingress of dirt or other contamination...
Other information:
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Plasma Cutter
Air Body Saw
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Materials
Name
Specification
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Removal
WARNING:
Before beginning any service procedure in this
section, refer to Sa..
Special Tool(s) /
General Equipment
Flat-Bladed Screwdriver
Adjustment
NOTICE:
A new frame assembly is not equipped with a motor. When a
motor is not installed, and the frame is moved, the cables/mechanisms
can experience free-play movement causing the timing to become out of
adjustment. Before transferring a motor to a new frame assembly, the
Timing Adjustment must be carried o..