Ford Fusion Manuals

Ford Fusion: Climate Control System - General Information / Evaporator Inlet and Outlet Manifold. Removal and Installation

Removal

NOTICE: During the removal or installation of components, cap, tape or otherwise appropriately protect all openings and tubes/fittings to prevent the ingress of dirt or other contamination. Remove caps, tape and other protective materials prior to installation.

NOTE: Removal steps in this procedure may contain installation details.

All vehicles

  1. Recover the refrigerant. Refer to the appropriate Recovery procedure in Group 412.

1.6L/2.0L

  1. Remove the RHF fender splash shield.
    Refer to: Fender Splash Shield (501-02 Front End Body Panels, Removal and Installation).

All vehicles

  1. NOTICE: Make sure that all openings are sealed.

    1. Remove the condenser outlet line nut, the A/C compressor inlet line nut and disconnect the fittings. Discard the O-ring seals and gasket seals.
      Torque:
         1:   89 lb.in (10 Nm)
         2:   133 lb.in (15 Nm)
    • Make sure to cover any open ports to prevent debris from entering the system.
Ford Fusion. Evaporator Inlet and Outlet Manifold. Removal and Installation
  1. NOTICE: Make sure that all openings are sealed.

    1. Remove the evaporator inlet and outlet manifold bracket nut, bolt and release the retainer.
      Torque:
         1:   18 lb.in (2 Nm)
         2:   106 lb.in (12 Nm)
    • Make sure to cover any open ports to prevent debris from entering the system.
Ford Fusion. Evaporator Inlet and Outlet Manifold. Removal and Installation
  1. NOTE: If equipped

    Release the retainer and position the evaporator inlet and outlet line aside.
    Torque: 133 lb.in (15 Nm)
Ford Fusion. Evaporator Inlet and Outlet Manifold. Removal and Installation
  1. NOTICE: Make sure that all openings are sealed.


    Remove the evaporator inlet and outlet manifold nut, disconnect the fitting and remove the evaporator inlet and outlet manifold. Discard the gasket seals.
    • Make sure to cover any open ports to prevent debris from entering the system.
      Torque: 133 lb.in (15 Nm)
Ford Fusion. Evaporator Inlet and Outlet Manifold. Removal and Installation

Installation

  1. To install, reverse the removal procedure.
  1. NOTICE: Only use the specified material to lubricate the seals.

    Install and lubricate new O-ring seals. Refer to the appropriate Specifications in Group 412.
  1. Lubricate the refrigerant system with the correct amount of clean PAG oil. Refer to the appropriate Refrigerant Oil Adding procedure in Group 412.

    Evaporator. Removal and Installation

    Removal NOTE: Removal steps in this procedure may contain installation details. Remove the heater core. Refer to: Heater Core (412-00 Climate Control System - General Information, Removal and Installation)...

    Evaporator Inlet and Outlet Manifold - 2.7L EcoBoost (238kW/324PS). Removal and Installation

    Special Tool(s) / General Equipment Hose Clamp Remover/Installer Removal NOTICE: During the removal or installation of components, cap, tape or otherwise appropriately protect all openings and tubes/fittings to prevent the ingress of dirt or other contamination...

    Other information:

    Ford Fusion 2013–2020 Service Manual: SYNC Module [APIM]. Removal and Installation


    Removal NOTE: Removal steps in this procedure may contain installation details. Remove the FDIM. Refer to: Front Display Interface Module (FDIM) (415-00 Information and Entertainment System - General Information - Vehicles With: SYNC 3, Removal and Installation)...

    Ford Fusion 2013–2020 Service Manual: Front Bumper. Removal and Installation


    Removal All vehicles NOTE: Removal steps in this procedure may contain installation details. Remove the front bumper cover. Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation). Remove the bolts and the lower radiator support...

    Categories

    Understanding Your Tire Pressure Monitoring System

    Ford Fusion. Understanding Your Tire Pressure Monitoring System

    The tire pressure monitoring system measures pressure in your road tires and sends the tire pressure readings to your vehicle. You can view the tire pressure readings through the information display. The low tire pressure warning light will turn on if the tire pressure is significantly low. Once the light is illuminated, your tires are under-inflated and need to be inflated to the manufacturer’s recommended tire pressure. Even if the light turns on and a short time later turns off, your tire pressure still needs to be checked.

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