Ford Fusion Manuals

Ford Fusion: Engine - 1.5L EcoBoost (118kW/160PS) – I4 / Crankshaft Front Seal. Removal and Installation

Special Tool(s) / General Equipment

Ford Fusion. Crankshaft Front Seal. Removal and Installation 100-001 (T50T-100-A)
Slide Hammer
Ford Fusion. Crankshaft Front Seal. Removal and Installation 303-175 (T82L-6316-A)
Installer, Crankshaft Vibration Damper
TKIT-1982-F
Ford Fusion. Crankshaft Front Seal. Removal and Installation 303-335 (T88T-6701-A)
Installer, Front Cover Oil Seal
TKIT-1988-FLM
TKIT-1988-F
Ford Fusion. Crankshaft Front Seal. Removal and Installation 303-420 (T92P-6701-BH)
Installer, Crankshaft Front Oil Seal
TKIT-1992-FLMH/LMH
TKIT-1992-LMH/MH
Ford Fusion. Crankshaft Front Seal. Removal and Installation 308-375
Remover, Input Shaft Seal
TKIT-2005U-M
TKIT-1999-F/FLM/LT

Removal

  1. Remove the timing belt.
    Refer to: Timing Belt (303-01A Engine - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
  1. Using the special tools, remove and discard the crankshaft front seal.
    Install Special Service Tool: 308-375  Remover, Input Shaft Seal. , 100-001 (T50T-100-A)  Slide Hammer.
Ford Fusion. Crankshaft Front Seal. Removal and Installation

Installation

  1. With clean engine oil, lubricate the lip of the crankshaft front seal.
Ford Fusion. Crankshaft Front Seal. Removal and Installation
  1. NOTE: Make sure that the mating faces are clean and free of foreign material.

    NOTE: Click here to view a video version of installing the crankshaft front seal.

    View - English

    Ford Fusion. Crankshaft Front Seal. Removal and Installation
    With the seal slightly angled, carefully place the seal lip against the crankshaft sealing surface. Apply lateral pressure and "walk" the seal lip around the remaining circumference.
Ford Fusion. Crankshaft Front Seal. Removal and Installation
    • Inspect the crankshaft front seal.
    • NOTICE: If the crankshaft front seal is rolled during positioning, do not use the special tool to install or an oil leak will occur.

      If any part of the crankshaft front seal inner lip is rolled, remove and reposition the seal. Also make sure the seal spring is properly positioned on the seal.
Ford Fusion. Crankshaft Front Seal. Removal and Installation
  1. Using the special tools, seat the new crankshaft front seal.
    Use Special Service Tool: 303-175 (T82L-6316-A)  Installer, Crankshaft Vibration Damper. , 303-335 (T88T-6701-A)  Installer, Front Cover Oil Seal. , 303-420 (T92P-6701-BH)  Installer, Crankshaft Front Oil Seal.
Ford Fusion. Crankshaft Front Seal. Removal and Installation
  1. Install the timing belt.
    Refer to: Timing Belt (303-01A Engine - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).

    Camshaft Seal. Removal and Installation

    Special Tool(s) / General Equipment 303-1532Installer, Camshaft SealTKIT-2010B-FLMTKIT-2010B-ROW 303-409 (T92C-6700-CH) Remover, Crankshaft SealTKIT-1992-FH/FMH/FLMHTKIT-1993-LMH/MH Materials Name Specification Engine Oil - SAE 5W-20 - Synthetic Blend Motor OilXO-5W20-Q1SP WSS-M2C945-B1  Removal Remove the VCT unit...

    Crankshaft Rear Seal. Removal and Installation

    Removal Remove the following items: Refer to: Flexplate (303-01A Engine - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation). Refer to: Oil Pan (303-01A Engine - 1...

    Other information:

    Ford Fusion 2013–2020 Service Manual: Battery Charging. General Procedures


    Charging   WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information. Failure to follow this instruction may result in serious personal injury. NOTE: Batteries will discharge due to normal parasitic key off-loads when the vehicle is on a dealer lot or parked by the customer for an extended period of time...

    Ford Fusion 2013–2020 Service Manual: Specifications


      General Specifications Item Specification Plug Weld hole 8 mm (0.315 in) Weld Wire ER70S-3 0.9 mm (0.0354 in) - 1.1 mm (0.0433 in) Weld Wire ER70S-6 0...

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