Ford Fusion: Engine - 1.5L EcoBoost (118kW/160PS) – I4 / Crankshaft Front Seal. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Powertrain / Engine / Engine - 1.5L EcoBoost (118kW/160PS) – I4 / Crankshaft Front Seal. Removal and Installation

Special Tool(s) / General Equipment

	100-001 (T50T-100-A) Slide Hammer
	303-175 (T82L-6316-A) Installer, Crankshaft Vibration Damper TKIT-1982-F
	303-335 (T88T-6701-A) Installer, Front Cover Oil Seal TKIT-1988-FLM TKIT-1988-F
	303-420 (T92P-6701-BH) Installer, Crankshaft Front Oil Seal TKIT-1992-FLMH/LMH TKIT-1992-LMH/MH
	308-375 Remover, Input Shaft Seal TKIT-2005U-M TKIT-1999-F/FLM/LT

Removal

Remove the timing belt.
Refer to: Timing Belt (303-01A Engine - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).

Using the special tools, remove and discard the crankshaft front seal.
Install Special Service Tool: 308-375 Remover, Input Shaft Seal. , 100-001 (T50T-100-A) Slide Hammer.

Installation

With clean engine oil, lubricate the lip of the crankshaft front seal.

NOTE: Make sure that the mating faces are clean and free of foreign material.

NOTE: Click here to view a video version of installing the crankshaft front seal.
View - English

With the seal slightly angled, carefully place the seal lip against the crankshaft sealing surface. Apply lateral pressure and "walk" the seal lip around the remaining circumference.

- Inspect the crankshaft front seal.
- NOTICE: If the crankshaft front seal is rolled during positioning, do not use the special tool to install or an oil leak will occur.
  If any part of the crankshaft front seal inner lip is rolled, remove and reposition the seal. Also make sure the seal spring is properly positioned on the seal.

Using the special tools, seat the new crankshaft front seal.
Use Special Service Tool: 303-175 (T82L-6316-A) Installer, Crankshaft Vibration Damper. , 303-335 (T88T-6701-A) Installer, Front Cover Oil Seal. , 303-420 (T92P-6701-BH) Installer, Crankshaft Front Oil Seal.

Install the timing belt.
Refer to: Timing Belt (303-01A Engine - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).

Camshaft Seal. Removal and Installation

Special Tool(s) / General Equipment 303-1532Installer, Camshaft SealTKIT-2010B-FLMTKIT-2010B-ROW 303-409 (T92C-6700-CH) Remover, Crankshaft SealTKIT-1992-FH/FMH/FLMHTKIT-1993-LMH/MH Materials Name Specification Engine Oil - SAE 5W-20 - Synthetic Blend Motor OilXO-5W20-Q1SP WSS-M2C945-B1 Removal Remove the VCT unit...

Crankshaft Rear Seal. Removal and Installation

Removal Remove the following items: Refer to: Flexplate (303-01A Engine - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation). Refer to: Oil Pan (303-01A Engine - 1...

Other information:

Ford Fusion 2013–2020 Service Manual: Front Door Upper Moulding. Removal and Installation

Removal NOTE: LH side shown, RH side similar. NOTE: Removal steps in this procedure may contain installation details. All vehicles Lower the door glass all the way down. Remove the bolt from the front and the rear of the door moulding and remove the moulding...

Ford Fusion 2013–2020 Service Manual: Transmission Cooling - Component Location. Description and Operation

Transmission Cooling - 1.5L EcoBoost Item Description 1 Transmission fluid cooler 2 Transmission fluid cooler coolant hoses 3 Cooler bypass valve 4 Transmission fluid cooler-to-cooler bypass valve tube 5 Cooler bypass valve-to-transmission fluid cooler tube 6 Cooler bypass valve-to-transmission tube 7 Transmission fluid warmer coolant quick c..

Manual Climate Control

Ford Fusion. Manual Climate Control

Note: Depending on your vehicle option package, the controls may look different from what you see here.