Ford Fusion Manuals

Ford Fusion: Engine Cooling - 1.5L EcoBoost (118kW/160PS) – I4 / Cooling Fan Motor and Shroud. Removal and Installation

Special Tool(s) / General Equipment

Hose Clamp Remover/Installer

Removal

NOTE: Removal steps in this procedure may contain installation details.

  1. Refer to: Engine Cooling System Health and Safety Precautions (100-00 General Information, Description and Operation).
  1. Drain the cooling system.
    Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03A Engine Cooling - 1.5L EcoBoost (118kW/160PS) – I4, General Procedures).
  1. Remove the air cleaner.
    Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
  1. Remove the pin-type retainers and the sight shield.
Ford Fusion. Cooling Fan Motor and Shroud. Removal and Installation
  1. Support each side of the cooling module. The cooling module must be allowed to drop 1-2 inches to allow clearance for cooling fan removal.
Ford Fusion. Cooling Fan Motor and Shroud. Removal and Installation
  1. Disconnect the electrical connectors, release the clamp and disconnect the upper radiator hose.
    Use the General Equipment: Hose Clamp Remover/Installer
Ford Fusion. Cooling Fan Motor and Shroud. Removal and Installation
  1. Remove the bolt and position the transmission fluid cooler aside.
    Torque: 44 lb.in (5 Nm)
Ford Fusion. Cooling Fan Motor and Shroud. Removal and Installation
  1. Release the clamp and disconnect the coolant hose. Detach the coolant hoses from the retainers.
Ford Fusion. Cooling Fan Motor and Shroud. Removal and Installation
  1. Disconnect the A/C pressure switch electrical connector and remove the bolts.
    Torque: 53 lb.in (6 Nm)
Ford Fusion. Cooling Fan Motor and Shroud. Removal and Installation
  1. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
  1. Remove the retainers and the lower radiator support.
    Torque: 18 lb.ft (24 Nm)
Ford Fusion. Cooling Fan Motor and Shroud. Removal and Installation
  1. Disconnect the CAC temperature sensor electrical connector.
Ford Fusion. Cooling Fan Motor and Shroud. Removal and Installation
  1. Remove the CAC bolts.
    Torque: 53 lb.in (6 Nm)
Ford Fusion. Cooling Fan Motor and Shroud. Removal and Installation
  1. NOTE: Position the CAC aside during cooling fan removal to prevent damage to the fins.

    Position aside the CAC.
Ford Fusion. Cooling Fan Motor and Shroud. Removal and Installation
    1. Remove the bolt.
      Torque: 53 lb.in (6 Nm)
    1. Raise the cooling fan above the retaining hooks.
    1. Remove the cooling fan motor and shroud.
Ford Fusion. Cooling Fan Motor and Shroud. Removal and Installation

Installation

  1. To install, reverse the removal procedure.

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