Ford Fusion: Engine Cooling - 1.5L EcoBoost (118kW/160PS) – I4 / Cooling Fan Motor and Shroud. Removal and Installation
Special Tool(s) /
General Equipment
| Hose Clamp Remover/Installer |
Removal
NOTE:
Removal steps in this procedure may contain installation details.
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Refer to: Engine Cooling System Health and Safety Precautions (100-00 General Information, Description and Operation).
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Drain the cooling system.
Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03A Engine Cooling - 1.5L EcoBoost (118kW/160PS) – I4, General Procedures).
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Remove the air cleaner.
Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
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Remove the pin-type retainers and the sight shield.
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Support each side of the cooling module. The cooling
module must be allowed to drop 1-2 inches to allow clearance for cooling
fan removal.
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Disconnect the electrical connectors, release the clamp and disconnect the upper radiator hose.
Use the General Equipment: Hose Clamp Remover/Installer
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Remove the bolt and position the transmission fluid cooler aside.
Torque:
44 lb.in (5 Nm)
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Release the clamp and disconnect the coolant hose. Detach the coolant hoses from the retainers.
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Disconnect the A/C pressure switch electrical connector and remove the bolts.
Torque:
53 lb.in (6 Nm)
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Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
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Remove the retainers and the lower radiator support.
Torque:
18 lb.ft (24 Nm)
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Disconnect the CAC temperature sensor electrical connector.
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Remove the CAC bolts.
Torque:
53 lb.in (6 Nm)
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NOTE:
Position the CAC aside during cooling fan removal to prevent damage to the fins.
Position aside the CAC.
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Remove the bolt.
Torque:
53 lb.in (6 Nm)
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Raise the cooling fan above the retaining hooks.
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Remove the cooling fan motor and shroud.
Installation
-
To install, reverse the removal procedure.
Special Tool(s) /
General Equipment
303-1556Locking Tool, Timing BeltTKIT-2010B-FLMTKIT-2010B-ROW
303-748Locking Tool, CrankshaftTKIT-2010B-FLMTKIT-2010B-ROW
Hose Clamp Remover/Installer
4 mm Drill Bit
Removal
NOTE:
The original coolant pump may not be equipped with a clutch and wiring harness connector...
Special Tool(s) /
General Equipment
Hose Clamp(s)
Removal
NOTE:
Removal steps in this procedure may contain installation details.
WARNING:
Before beginning any service procedure in this
section, refer to Safety Warnings in section 100-00 General Information...
Other information:
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Spherical Cutter
Air Body Saw
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
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Flexible Foam Repair3M™ 08463, LORD Fusor® 121
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Removal
..
Replacement bulbs are specified in the
chart below. Headlamp bulbs must be
marked with an authorized “D.O.T.” for
North America to make sure they have the
proper lamp performance, light brightness,
light pattern, and safe visibility. The correct
bulbs will not damage the lamp assembly
or void the lamp assembly warranty and
will provide quality bulb illumination time.
1 To replace the..
Coolant Pump. Removal and Installation
Degas Bottle. Removal and Installation
