Ford Fusion: Climate Control System - General Information / Condenser - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
Removal
NOTICE:
During the removal or installation of components, cap, tape
or otherwise appropriately protect all openings and tubes/fittings to
prevent the ingress of dirt or other contamination. Remove caps, tape
and other protective materials prior to installation.
NOTE:
Removal steps in this procedure may contain installation details.
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Recover the refrigerant. Refer to the appropriate Recovery procedure in Group 412.
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Remove the CAC radiator.
Refer to: Charge Air Cooler (CAC) Radiator (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
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Remove the bracket bolt and position the A/C compressor outlet line bracket aside.
Torque:
62 lb.in (7 Nm)
-
NOTICE:
Make sure that all openings are sealed.
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Remove the condenser outlet line nut, disconnect the
fitting and discard the O-ring seal and gasket seal. Remove the
condenser mounting bolt.
Torque:
71 lb.in (8 Nm)
-
Remove the A/C compressor outlet line nut and disconnect the fitting. Discard the O-ring seal and gasket seal.
Torque:
133 lb.in (15 Nm)
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Make sure to cover any open ports to prevent debris from entering the system.
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Remove the condenser mounting bolt.
Torque:
71 lb.in (8 Nm)
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Release the tabs and remove the condenser.
Installation
-
To install, reverse the removal procedure.
-
NOTICE:
Only use the specified material to lubricate the seals.
Install and lubricate new O-ring seals. Refer to the appropriate Specifications in Group 412.
-
Lubricate the refrigerant system with the correct amount
of clean PAG oil. Refer to the appropriate Refrigerant Oil Adding
procedure in Group 412.
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Remove the instrument panel upper section.
Refer to: Instrument Panel Upper Section (501-12 Instrument Panel and Console, Removal and Installation)...
Removal
NOTICE:
During the removal or installation of components, cap, tape
or otherwise appropriately protect all openings and tubes/fittings to
prevent the ingress of dirt or other contamination...
Other information:
Driver and Passenger Knee Airbags
Driver and passenger knee airbags are
located under or within the instrument
panel. During a crash, the restraints control
module may activate the driver and
passenger knee airbags (individually or
both) based on crash severity and
respective occupant conditions...
Special Tool(s) /
General Equipment
Interior Trim Remover
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
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Removal
NOTICE:
Battery electric vehicle (BEV), hybrid electric vehicle
(HEV) and plug-in hybrid electric vehicle (PHEV) cont..