Ford Fusion: Climate Control System - General Information / Condenser - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
Removal
NOTICE:
During the removal or installation of components, cap, tape
or otherwise appropriately protect all openings and tubes/fittings to
prevent the ingress of dirt or other contamination. Remove caps, tape
and other protective materials prior to installation.
NOTE:
Removal steps in this procedure may contain installation details.
-
Recover the refrigerant. Refer to the appropriate Recovery procedure in Group 412.
-
Remove the CAC radiator.
Refer to: Charge Air Cooler (CAC) Radiator (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
-
Remove the bracket bolt and position the A/C compressor outlet line bracket aside.
Torque:
62 lb.in (7 Nm)
-
NOTICE:
Make sure that all openings are sealed.
-
Remove the condenser outlet line nut, disconnect the
fitting and discard the O-ring seal and gasket seal. Remove the
condenser mounting bolt.
Torque:
71 lb.in (8 Nm)
-
Remove the A/C compressor outlet line nut and disconnect the fitting. Discard the O-ring seal and gasket seal.
Torque:
133 lb.in (15 Nm)
-
Make sure to cover any open ports to prevent debris from entering the system.
-
Remove the condenser mounting bolt.
Torque:
71 lb.in (8 Nm)
-
Release the tabs and remove the condenser.
Installation
-
To install, reverse the removal procedure.
-
NOTICE:
Only use the specified material to lubricate the seals.
Install and lubricate new O-ring seals. Refer to the appropriate Specifications in Group 412.
-
Lubricate the refrigerant system with the correct amount
of clean PAG oil. Refer to the appropriate Refrigerant Oil Adding
procedure in Group 412.
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Remove the instrument panel upper section.
Refer to: Instrument Panel Upper Section (501-12 Instrument Panel and Console, Removal and Installation)...
Removal
NOTICE:
During the removal or installation of components, cap, tape
or otherwise appropriately protect all openings and tubes/fittings to
prevent the ingress of dirt or other contamination...
Other information:
Upper Engine
Item
Part Number
Description
1
67506750
Oil level indicator
2
12A36612A366
Ignition coil on plug (4 required)
3
9D3769D376
Fuel injection pump
4
9D3549D354
Fuel injection pump-to-fuel rail fuel supply tube
5
9H4879H487
Fuel rail
6
6C2876C287
Fuel injection pump tappet
7
9F5939F593
Fuel injector (4..
System Operation
Refer to the PC/ED manual section 1 Description and Operation.
System Diagram
Item
Description
1
Valve cover
2
Turbocharger inlet pipe
3
Air cleaner (ACL) outlet pipe
4
Vapor ejector
5
Turbocharger to CAC (Charge Air Cooler) tube
6
Dual check valve
7
EVAP (Evaporative Emission) canister pur..