Ford Fusion Manuals

Ford Fusion: Climate Control System - General Information / Condenser - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Electrical / Climate Control System / Climate Control System - General Information / Condenser - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation

Removal

NOTICE: During the removal or installation of components, cap, tape or otherwise appropriately protect all openings and tubes/fittings to prevent the ingress of dirt or other contamination. Remove caps, tape and other protective materials prior to installation.

NOTE: Removal steps in this procedure may contain installation details.

  1. Recover the refrigerant. Refer to the appropriate Recovery procedure in Group 412.
  1. Remove the CAC radiator.
    Refer to: Charge Air Cooler (CAC) Radiator (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
  1. Remove the bracket bolt and position the A/C compressor outlet line bracket aside.
    Torque: 62 lb.in (7 Nm)
Ford Fusion. Condenser - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
  1. NOTICE: Make sure that all openings are sealed.

    1. Remove the condenser outlet line nut, disconnect the fitting and discard the O-ring seal and gasket seal. Remove the condenser mounting bolt.
      Torque: 71 lb.in (8 Nm)
    1. Remove the A/C compressor outlet line nut and disconnect the fitting. Discard the O-ring seal and gasket seal.
      Torque: 133 lb.in (15 Nm)
    • Make sure to cover any open ports to prevent debris from entering the system.
Ford Fusion. Condenser - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
  1. Remove the condenser mounting bolt.
    Torque: 71 lb.in (8 Nm)
Ford Fusion. Condenser - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
  1. Release the tabs and remove the condenser.
Ford Fusion. Condenser - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation

Installation

  1. To install, reverse the removal procedure.
  1. NOTICE: Only use the specified material to lubricate the seals.

    Install and lubricate new O-ring seals. Refer to the appropriate Specifications in Group 412.
  1. Lubricate the refrigerant system with the correct amount of clean PAG oil. Refer to the appropriate Refrigerant Oil Adding procedure in Group 412.

    Climate Control Housing - Vehicles With: Electronic Manual Temperature Control (EMTC). Removal and Installation

    Removal NOTE: Removal steps in this procedure may contain installation details. Remove the instrument panel upper section. Refer to: Instrument Panel Upper Section (501-12 Instrument Panel and Console, Removal and Installation)...

    Condenser Outlet Line - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation

    Removal NOTICE: During the removal or installation of components, cap, tape or otherwise appropriately protect all openings and tubes/fittings to prevent the ingress of dirt or other contamination...

    Other information:

    Ford Fusion 2013–2020 Service Manual: Interior Front Door Handle. Removal and Installation


    Removal NOTE: LH side shown, RH side similar. NOTE: Removal steps in this procedure may contain installation details. Remove the front door trim panel. Refer to: Front Door Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation)...

    Ford Fusion 2013–2020 Service Manual: Rear Door Check Arm. Removal and Installation


    Removal NOTE: Removal steps in this procedure may contain installation details. NOTE: LH shown, RH similar. Remove the rear check arm bolt. Torque: 18 lb.ft (25 Nm) Remove the rear door trim panel...

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