Ford Fusion Manuals

Ford Fusion: Front Disc Brake / Brake Pads. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Chassis / Brake System / Front Disc Brake / Brake Pads. Removal and Installation

Materials

Name Specification
Motorcraft® DOT 4 LV High Performance Motor Vehicle Brake Fluid
PM-20
WSS-M6C65-A2
 
Motorcraft® Metal Brake Parts Cleaner
PM-4-A, PM-4-B
-
 

Removal

NOTE: Removal steps in this procedure may contain installation details.

  1. Remove the wheel and tire.
    Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).
  1. Remove and discard the brake caliper spring.
Ford Fusion. Brake Pads. Removal and Installation
  1. NOTICE: Do not pry in the caliper sight hole to retract the pistons as this can damage the pistons and boots.

    NOTICE: Do not allow the brake caliper and anchor plate assembly to hang from the brake hose or damage to the hose can occur.

    Remove the covers, the guide pins and position the brake caliper aside.
    Torque: 22 lb.ft (30 Nm)
Ford Fusion. Brake Pads. Removal and Installation
  1. NOTICE: Brake pads with adhesive on the insulator are one-time use only. When the brake pads are separated from the brake caliper, new brake pads must be installed to prevent brake noise and shudder.

    Separate the outboard brake pad from the brake caliper. Discard the brake pad.
Ford Fusion. Brake Pads. Removal and Installation
  1. NOTICE: Protect the caliper pistons and boots when pushing the caliper piston into the caliper piston bores or damage to components may occur.

    Use a C-clamp and a worn brake pad to compress the disc brake caliper pistons into the brake caliper bore.
Ford Fusion. Brake Pads. Removal and Installation
  1. NOTICE: Brake pads with adhesive on the insulator are one-time use only. When the brake pads are separated from the brake caliper, new brake pads must be installed to prevent brake noise and shudder.

    Remove and discard the inboard brake pad.
Ford Fusion. Brake Pads. Removal and Installation

Installation

  1. Clean the brake pad-to-anchor plate contact surfaces .
Ford Fusion. Brake Pads. Removal and Installation
  1. Clean all residual pad adhesive from the finger area of the brake caliper.
    Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B
Ford Fusion. Brake Pads. Removal and Installation
  1. NOTICE: Brake pads with adhesive on the insulator are one-time use only. When the brake pads are separated from the brake caliper, new brake pads must be installed to prevent brake noise and shudder.

    NOTICE: Once the foil backing is removed from the brake pads do not touch the adhesive on the backing.

    NOTE: Make sure to apply the grease supplied with the brake pad kit to the brake pad-to-anchor plate contact points.

    Remove the foil backing and install the new brake pads.
Ford Fusion. Brake Pads. Removal and Installation
  1. NOTICE: Make sure that the brake hose is not twisted when installing the brake caliper or damage to the brake flexible hose may occur.

    Position the brake caliper and install the guide pins and covers.
    Torque: 41 lb.ft (55 Nm)
Ford Fusion. Brake Pads. Removal and Installation
  1. Install the new brake caliper spring.
Ford Fusion. Brake Pads. Removal and Installation
  1. Install the wheel and tire.
    Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).
  1. Depress the brake pedal several times, check the brake fluid level in the brake fluid reservoir and add the specified brake fluid as necessary.
    Material: Motorcraft® DOT 4 LV High Performance Motor Vehicle Brake Fluid / PM-20 (WSS-M6C65-A2)

    Brake Disc Shield. Removal and Installation

    Removal NOTE: Removal steps in this procedure may contain installation details. Remove the brake disc. Refer to: Brake Disc (206-03 Front Disc Brake, Removal and Installation)...

    Brake Pads - 2.7L EcoBoost (238kW/324PS). Removal and Installation

    Materials Name Specification Motorcraft® DOT 4 LV High Performance Motor Vehicle Brake FluidPM-20 WSS-M6C65-A2  Motorcraft® Metal Brake Parts CleanerPM-4-A, PM-4-B -  Removal NOTE: Removal steps in this procedure may contain installation details...

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    Categories

    Direction Indicators. Interior Lamps

    Direction Indicators

    Ford Fusion. Direction Indicators. Interior Lamps

    Push the lever up or down to use the direction indicators.

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