Ford Fusion Manuals

Ford Fusion: Rear Disc Brake / Brake Disc. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Chassis / Brake System / Rear Disc Brake / Brake Disc. Removal and Installation

Materials

Name Specification
Motorcraft® Metal Brake Parts Cleaner
PM-4-A, PM-4-B
-
 

Removal

NOTE: Removal steps in this procedure may contain installation instructions.

  1. Ford Fusion. Brake Disc. Removal and Installation  WARNING: Service actions on vehicles equipped with electronic parking brakes may cause unexpected parking brake application, which could result in injury to hands or fingers. Deactivate the electronic parking brake system prior to servicing or removing rear brake components. Failure to follow this instruction may result in serious personal injury.

    Activate the EPB service mode.
    Refer to: Electronic Parking Brake (EPB) Service Mode Activation and Deactivation (206-05 Parking Brake and Actuation, General Procedures).
  1. Remove the wheel and tire.
    Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).
  1. Remove the bolts and position the brake caliper and anchor plate assembly aside. Discard the bolts.
    Torque: 76 lb.ft (103 Nm)
Ford Fusion. Brake Disc. Removal and Installation
  1. Remove the brake disc.
Ford Fusion. Brake Disc. Removal and Installation
  1. NOTICE: Make sure that the mating faces are clean and free of foreign material.

    Clean the brake disc-to-wheel hub mating surfaces.
    Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B
Ford Fusion. Brake Disc. Removal and Installation

Installation

  1. NOTICE: Make sure that the brake hose is not twisted when installing the brake caliper or damage to the brake flexible hose may occur.

    To install, reverse the removal procedure.
  1. Deactivate the EPB service mode.
    Refer to: Electronic Parking Brake (EPB) Service Mode Activation and Deactivation (206-05 Parking Brake and Actuation, General Procedures).
  1. Apply the brake pedal several times to verify correct brake system operation.

    Brake Caliper Anchor Plate. Removal and Installation

    Removal NOTE: Steps in the removal procedure may contain installation details. Remove the brake pads. Refer to: Brake Pads (206-04 Rear Disc Brake, Removal and Installation)...

    Brake Disc Shield. Removal and Installation

    Removal NOTE: Removal steps in this procedure may contain installation details. Remove the brake disc. Refer to: Brake Disc (206-04 Rear Disc Brake, Removal and Installation)...

    Other information:

    Ford Fusion 2013–2020 Service Manual: Rear Parking Aid Sensor. Removal and Installation


    Removal NOTE: Removal steps in this procedure may contain installation details. Remove the rear bumper cover. Refer to: Rear Bumper Cover (501-19 Bumpers, Removal and Installation). Disconnect the rear parking aid sensor harness from the rear bumper cover reinforcement...

    Ford Fusion 2013–2020 Service Manual: Engine. Installation


    Special Tool(s) / General Equipment 300-OTC1819E2,200# Floor Crane, Fold Away 303-1502Lifting Device EngineTKIT-2012A-FLTKIT-2012A-ROW Adjustable Mounting Arm Hose Clamp Remover/Installer Materials Name Specification Motorcraft® Multi-Purpose Grease SprayXL-5-A ESB-M1C93-B  Engine Oil - SAE 5W-20 - Synthetic Blend Motor OilXO-5W20-Q1SP WSS-M2C945..

    Categories

    Cross Traffic Alert System Sensors

    Ford Fusion. Cross Traffic Alert System Sensors

    The sensors are behind the rear bumper on both sides of your vehicle.

    read more

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