Ford Fusion Manuals

Ford Fusion: Fuel Charging and Controls - Turbocharger - 1.5L EcoBoost (118kW/160PS) – I4 / Turbocharger - Overview. Description and Operation

Overview

NOTICE: Whenever turbocharger air intake system components are removed, always cover open ports to protect from debris. It is important that no foreign material enter the system. The turbocharger compressor vanes are susceptible to damage from even small particles. All components should be inspected and cleaned, if necessary, prior to installation or reassembly.

The turbocharger is an exhaust-driven centrifugal air compressor. Its purpose is to increase power output by supplying compressed air to the engine. The internal components are cooled by engine oil, engine coolant and air. Engine oil and coolant are circulated through the center housing which acts as a heat barrier between the "hot" turbine and the "cold" compressor. Bearings are sleeve type and lubricated by engine oil. Oil is circulated to the turbocharger center housing and returned to the sump through an oil drain in the center housing.

Expanding exhaust gases drive the turbine shaft assembly to speeds up to 200,000 Revolutions Per Minute (RPM). Filtered air entering the compressor side of the turbocharger is compressed and delivered through a CAC. The very hot compressed air is cooled by the CAC, and then continues on to fill the intake manifold at a higher pressure than atmospheric pressure. Because considerably more air is forced into the intake manifold, the results are increased power, fuel efficiency and the ability to maintain power at higher altitudes.

    Turbocharger - Component Location. Description and Operation

    1.5L EcoBoost Turbocharger Components Item Description 1 Turbocharger bypass valve 2 Wastegate control valve solenoid 3 Turbocharger coolant tubes 4 Turbocharger oil return tube 5 Turbocharger 6 Turbocharger oil supply tube 1...

    Turbocharger - System Operation and Component Description. Description and Operation

    System Operation Refer to Powertrain Control/Emissions Diagnosis (PC/ED) manual. See Section 1 Description and Operation. Component Description Refer to Powertrain Control/Emissions Diagnosis (PC/ED) manual...

    Other information:

    Ford Fusion 2013–2020 Service Manual: Power Transfer Unit Rear Seal. Removal and Installation


    Special Tool(s) / General Equipment 205-126 (T78P-4851-A) Holding Fixture, Drive Pinion Flange 308-877Installer, Pinion Output SealTKIT-2012A-FLTKIT-2012A-ROW Puller Removal Remove the PTU/transfer case. Refer to: Power Transfer Unit (308-07B Power Transfer Unit - 6-Speed Automatic Transmission – 6F35, Removal)...

    Ford Fusion 2013–2020 Service Manual: Clockspring. Removal and Installation


    Removal NOTE: Removal steps in this procedure may contain installation details.   WARNING: Turn the ignition OFF and wait one minute to deplete the backup power supply. Ignition must remain OFF until repair is complete. Failure to follow this instruction may result in serious personal injury or death in the event of an accidental deployment...

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    Adjusting the Steering Wheel

    WARNING: Do not adjust the steering wheel when your vehicle is moving.

    Note: Make sure that you are sitting in the correct position.

    Ford Fusion. Adjusting the Steering Wheel

    Unlock the steering column. Adjust the steering wheel to the desired position.

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